Structural Formation of Alkali-Activated Materials Based on Thermally Treated Marl and Na2SiO3.

Modern materials science is aimed towards abandoning Portland cement in the production of building materials. The scientific novelty of this study lies in its being the first time a comprehensive study of the structure formation of alkali-activated materials (AAM) based on thermally treated marl and Na2SiO3 is carried out. The tasks for achieving this goal were to characterize the thermally treated marl as a new binder, and to comprehensively research the microstructure, fresh, physical, and mechanical properties of the AAM based on the binder. Received active particles of marl with a smaller size than Portland cement have a specific surface area of 580-590 m2/kg. The mineral composition of heat-treated marl is characterized by calcium silicates, which guarantee good binding properties. The results of X-ray diffraction analysis of the samples based on the clinker-free binder of alkaline activation using opoka-like marl confirmed the presence of calcite, quartz, and feldspar close to albite, micas, and zeolites. The obtained products of the chemical interaction of the components of the binder confirm the effectiveness of the newly developed AAM. As a result of comparing several binders, it was found that the binder "thermally treated marl-Na2SiO3" is the most effective, since for specimens based on it, a maximum compressive strength of 42.6 MPa, a flexural strength of 4.6 MPa, and minimum setting time were obtained (start 26 min, end 32 min) as well as a water absorption of 10.2 wt.%. The research results will be of interest to specialists in the construction industry, since the proposed recipes for clinker-free cements are an alternative to expensive and energy-intensive Portland cement and provide the creation of strong and durable concrete and reinforced concrete composites.

Recycling of Cement Industry Waste for Alkali-Activated Materials Production.

The cement industry is recognized as an environmental nuisance, and so there is a need to not only minimizes the consumption of cement, but also to completely recycle the waste of the cement industry. This paper's originality lies in the fact that, for the first time, a comprehensive study of the structure formation of alkali-activated materials (AAM) based on aspiration dust and clinker dust has been carried out. The tasks for achieving this goal were to characterize cement production waste as a new binder and comprehensively research the microstructure, fresh, physical, and mechanical properties of alkali-activated material based on a cement-free binder. Grains of cement production waste are represented by coarse volumetric particles with pronounced cleavage, and a clear presence of minerals is observed. The mineral composition of cement production waste is characterized by calcium silicates, which guarantee good binding properties. The results of the X-ray diffraction analysis of the samples (based on the alkaline-activated cement-free binder using clinker dust and aspiration dust) confirmed the presence of calcite, quartz, feldspar close to albite, micas, and zeolites. The obtained products of the chemical interaction of the binder components confirm the effectiveness of the newly developed AAM. As a result of comparing several binders, it was found that the binder based on aspiration dust with Na2SiO3 and Na2SiF6 was the most effective, since, for specimens based on it, a density of 1.8 g/cm3, maximum compressive strength of 50.7 MPa, flexural strength of 5.6 MPa, minimum setting time (starting at 24 min and ending at 36 min), and water absorption of 12.8 wt. % were obtained. The research results will be of interest to specialists in the construction industry since the proposed recipes for eco-friendly, alkali-activated materials are an alternative to expensive and energy-intensive Portland cement, and they provide for the creation of strong and durable concrete and reinforced concrete composites.