Stable High-Capacity Elemental Sulfur Cathodes with Simple Process for Lithium Sulfur Batteries.

Lithium sulfur batteries are suitable for drones due to their high gravimetric energy density (2600 Wh/kg of sulfur). However, on the cathode side, high specific capacity with high sulfur loading (high areal capacity) is challenging due to the poor conductivity of sulfur. Shuttling of Li-sulfide species between the sulfur cathode and lithium anode also limits specific capacity. Sulfur-carbon composite active materials with encapsulated sulfur address both issues but require expensive processing and have low sulfur content with limited areal capacity. Proper encapsulation of sulfur in carbonaceous structures along with active additives in solution may largely mitigate shuttling, resulting in cells with improved energy density at relatively low cost. Here, composite current collectors, selected binders, and carbonaceous matrices impregnated with an active mass were used to award stable sulfur cathodes with high areal specific capacity. All three components are necessary to reach a high sulfur loading of 3.8 mg/cm2 with a specific/areal capacity of 805 mAh/g/2.2 mAh/cm2. Good adhesion between the carbon-coated Al foil current collectors and the composite sulfur impregnated carbon matrices is mandatory for stable electrodes. Swelling of the binders influenced cycling retention as electroconductivity dominated the cycling performance of the Li-S cells comprising cathodes with high sulfur loading. Composite electrodes based on carbonaceous matrices in which sulfur is impregnated at high specific loading and non-swelling binders that maintain the integrated structure of the composite electrodes are important for strong performance. This basic design can be mass produced and optimized to yield practical devices.

High Energy Density Rechargeable Batteries Based on Li Metal Anodes. The Role of Unique Surface Chemistry Developed in Solutions Containing Fluorinated Organic Co-solvents.

To date, lithium ion batteries are considered as a leading energy storage and conversion technology, ensuring a combination of high energy and power densities and prolonged cycle life. A critical point for elaboration of high energy density secondary Li batteries is the use of high specific capacity positive and negative electrodes. Among anode materials, Li metal anodes are considerably superior due to having the highest theoretical specific capacity (3860 mAh g-1) and lowest negative redox potential (-3.040 V vs a standard hydrogen electrode). Combination of Li metal anodes with Li[NiCoM]O2-layered cathodes with a high stable specific capacity of about 200 up to 250 mAh g-1 is particularly attractive. The development of advanced electrolyte solutions which ensure effective passivation of the electrodes' surfaces is of critical importance. Considerable efforts have been focused on fluorinated organic co-solvents and specifically fluoroethylene carbonate (FEC) due to the formation of thin, flexible Li-ions-conducting surface films with excellent protective properties. However, in the FEC-based solutions, detrimental "cross talk" between the Li anodes and the Li[NiCoM]O2 cathodes leads to worsening of the passivation of Li metal anodes, consumption of the electrolyte solutions, and limited cycle life of full Li|Li[NiCoM]O2 cells cycled with a low amount of the electrolyte solution and practical cycling parameters. The addition of difluoroethylene carbonate (DFEC) co-solvent with lower LUMO energy leads to a significant improvement in the cycling behavior of full cells. Using fluorinated co-solvents possessing synergistic effects is very promising and paves the way for developing rechargeable batteries with the highest energy density.

High-Performance Cells Containing Lithium Metal Anodes, LiNi0.6Co0.2Mn0.2O2 (NCM 622) Cathodes, and Fluoroethylene Carbonate-Based Electrolyte Solution with Practical Loading.

We report on the highly stable lithium metal|LiNi0.6Co0.2Mn0.2O2 (NCM 622) cells with practical electrodes' loading of 3.3 mA h g-1, which can undergo many hundreds of stable cycles, demonstrating high rate capability. A key issue was the use of fluoroethylene carbonate (FEC)-based electrolyte solutions (1 M LiPF6 in FEC/dimethyl carbonate). Li|NCM 622 cells can be cycled at 1.5 mA cm-2 for more than 600 cycles, whereas symmetric Li|Li cells demonstrate stable performance for more than 1000 cycles even at higher areal capacity and current density. We attribute the excellent performance of both Li|NCM and Li|Li cells to the formation of a stable and efficient solid electrolyte interphase (SEI) on the surface of the Li metal electrodes cycled in FEC-based electrolyte solutions. The composition of the SEI on the Li and the NCM electrodes is analyzed by X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. A drastic capacity fading of Li|NCM cells is observed, followed by spontaneous capacity recovery during prolonged cycling. This phenomenon depends on the current density and the amount of the electrolyte solution and relates to kinetic limitations because of SEI formation on the Li anodes in the FEC-based electrolyte solution.

Fluoroethylene carbonate as an important component in electrolyte solutions for high-voltage lithium batteries: role of surface chemistry on the cathode.

The effect of fluorinated ethylene carbonate (FEC) as a cosolvent in alkyl carbonates/LiPF6 on the cycling performance of high-voltage (5 V) cathodes for Li-ion batteries was investigated using electrochemical tools, X-ray photoelectron spectroscopy (XPS), and high-resolution scanning electron microscopy (HRSEM). An excellent cycling stability of LiCoPO4/Li, LiNi0.5Mn1.5O4/Si, and LiCoPO4/Si cells and a reasonable cycling of LiCoPO4/Si cells was achieved by replacing the commonly used cosolvent ethylene carbonate (EC) by FEC in electrolyte solutions for high-voltage Li-ion batteries. The roles of FEC in the improvement of the cycling performance of high-voltage Li-ion cells and of surface chemistry on the cathode are discussed.

Sulfur-impregnated activated carbon fiber cloth as a binder-free cathode for rechargeable Li-S batteries.

A route for the preparation of binder-free sulfur-carbon cathodes is developed for lithium sulfur batteries. The method is based on the impregnation of elemental sulfur into the micropores of activated carbon fibers. These electrodes demonstrate good electrochemical performance at high current density attributed to the uniform dispersion of sulfur inside the carbon fiber.

Quartz crystal impedance response of nonhomogenous composite electrodes in contact with liquids.

A new model of quartz-crystal impedance (QCI) of nonuniform layers composed of bumps of carbon particles (either porous or nonporous) and a polymeric binder layer has been proposed. The solid particles are modeled by semispherical and oblate semispheroid bumps embedded into the "sea" of a polymeric binder layer. On the basis of this model and elaborating on the principles of hydrodynamic spectroscopy of composite electrode materials, the geometric and porous structure parameters of nanoporous carbon and nonporous graphite composite electrodes in contact with liquids have been reliably determined. This work is believed to create a solid theoretical background for both advanced studies and optimized formulations of the composite electrodes suited to practical electrochemical devices and for the interpretation of the processes of ions and solvent insertion into nanoporous carbon electrodes uniquely probed by the QCI method (supercapacitive cells, desalination membranes).

The effect of specific adsorption of cations and their size on the charge-compensation mechanism in carbon micropores: the role of anion desorption.

Combined application of cyclic voltammetry (CV) and electrochemical quartz crystal microbalance (EQCM) technique reveals a complicated interplay between the adsorption of ammonium and lower molecular weight tetraalkyl ammonium cations and desorption of Cl(-) anions inside carbon micropores at low surface charge densities, which results in failure of their permselectivity. Higher negative surface charge densities induce complete exclusion (desorption) of the Cl(-) co-ions, which imparts purely permselective behavior on the carbon micropores. The second fundamental effect discovered herein relates to the dominant role of anion desorption (as compared to cation adsorption), that is, overwhelming failure of permselectivity extends to high negative charge densities of the electrode in the presence of bulky tetraalkyl ammonium cations, which tend to be confined in the micropores of the carbon. The results obtained are important for advancement of high power density carbon-based supercapacitors, nanofiltration technologies with porous carbon membranes, and studies of ionic transport across biological membranes.

Assessing the Solvation Numbers of Electrolytic Ions Confined in Carbon Nanopores under Dynamic Charging Conditions.

We propose herein a new reliable approach to assess solvation numbers of ions confined in carbon nanopores based on dynamic quartz crystal measurements. This was proved for the entire families of alkaline, alkaline-earth cations, and halogen anions. As-assessed hydration numbers appear in the sequence characteristic of a transition from the cosmotropic to a chaotropic-type behavior with the decrease of the ion's charge-to-size ratio. The information on the behavior of ions confined in nanometric space of different (especially charged) carbon materials is in high demand for the development of powerful supercapacitors, nanofiltration membranes, and chemical/biochemical sensors.

Electrochemical quartz crystal microbalance (EQCM) studies of ions and solvents insertion into highly porous activated carbons.

Electrochemical quartz crystal microbalance (EQCM) technique provides a direct assessment to the behavior of electroadsorbed ions and solvent molecules confined in micropores of activated carbon electrodes in contact with practically important aprotic electrolyte solutions. The estimated value of the solvation number equal to 3 is evident for a partial desolvation of Li(+) cations when adsorbed in carbon micropores.

The dependence of the electronic conductivity of carbon molecular sieve electrodes on their charging states.

The dependence of the electronic conductivity of activated carbon electrodes on their potential in electrolyte solutions was examined. Kapton polymer films underwent carbonization (1000 degrees C), followed by a mild oxidation process (CO(2) at 900 degrees C) for various periods of time, to obtain carbons of different pore structures. A specially designed cell was assembled in order to measure the conductivity of carbon electrodes at different potentials in solutions. When the carbon electrodes possessed molecular sieving properties, a remarkable dependence of their conductivity on their charging state was observed. Aqueous electrolyte solutions containing ions of different sizes were used in order to demonstrate this phenomenon. As the average pore size of the activated carbons was larger, their molecular sieving ability was lower, and the dependence of their conductivity on their charging state regained its classical form. This behavior is discussed herein.

Enhanced anion electroadsorption into carbon molecular sieve electrodes in acidic media.

We previously showed that, for neutral electrolytes of small cations and relatively larger anions, it is possible to design certain pore sizes in active carbons that are large enough to electroadsorb cations but too small to allow anion electroadsorption. This situation leads to an electrical double-layer (EDL) capacitance that is significant only at potentials that are negative to the potential of zero charge (PZC); hence, much smaller capacitance is measured at potentials positive to the PZC. It was found that when the electrolyte is a strong acid (e.g., H(2)SO(4), HCl), a considerable capacitance is observed at positive potentials, even when the average pore size is too small to allow the insertion of large anions in neutral electrolyte solutions. This effect disappears when the pore size becomes considerably larger than the size of the ions. In this case, the EDL capacitance at positive potentials for both neutral and acidic solutions is comparable. The following four-step mechanism was found to comply best with the experimental data: (1) By acid catalysis, the protons form carbonium species within the conjugated carbon network. (2) The anions react with the carbonium ions, providing uncharged species in an activated state, which are chemibound as surface groups to the walls of the pores. (3) Because these surface groups are effectively much smaller in size than are the charged ions, they can migrate by chemical bond exchange within the carbon skeleton via constrictions (known to exist in microporous and molecular sieving carbons), which are too narrow to accommodate hydrated charged species. (4) Upon reaching wider spaces, the uncharged species are reionized and solvated by water molecules, which can fill small pores. The justification for the above mechanism is thoroughly discussed and demonstrated by the experimental results.