A rubberized impact absorbing pavement can reduce the head injury risk in vulnerable road users: A bicycle and a pedestrian accident case study.

OBJECTIVE: Vulnerable Road Users (VRU), including pedestrians and cyclists, are generally the least protected road users and are frequently missed in the planning process of preventive measures. Rubberized asphalt mixtures were originally developed as a possible environmentally friendly solution to recycle the End-of-Life Tires while making the pavements more durable. The objective of the current study was to explore the effects of increasing the rubber content of the common rubberized asphalt mixtures in reducing the head injuries risk for VRUs. METHOD: To achieve this purpose, four different sample series with 0, 14, 28, and 33 weight percent rubber in each were tested. A compressive test without permanent deformation and one with failure were performed on each sample series. The mechanical behavior of each set was modeled using a MAT_SIMPLIFIED_RUBBER material model in LS-Dyna and validated against a standard Head Injury Criterion (HIC) drop test. Ultimately, previously low-speed accident reconstructed cases, a bicycle and a pedestrian one, were used to assess the effect of varying the rubber content on reducing the head injury risk. RESULTS: In the bicycle accident case, the risk of skull fracture was reduced from 0.99 to 0.29 when comparing the non-rubberized asphalt mixture with the 33% rubber mixture. In the same accident case, the risk of concussion, evaluated using the logistic regression method, was reduced from 0.97 in the non-rubberized mixture to 0.81 in the 33% rubber mixture. The initial conditions, linear and rotational velocities, were lower for the pedestrian case compared to the bicycle case (the bicycle case was more severe compared to the pedestrian case), which led to lower strains in the pedestrian case. In the pedestrian accident case, the risk of skull fracture was reduced from 1.00 in the non-rubberized mixture to 0.63 in the 33% rubber mixture, while the risk of concussion was reduced from 0.64 to 0.07. CONCLUSION: The rubberized asphalt mixtures could reduce the head injury risk for the studied cases when the rubber content in the asphalt mixture increases.

Influence of Freeze-Thaw Cycles on the Mechanical Properties of Highly Rubberised Asphalt Mixtures Made with Warm and Cold Asphalt Binders.

The present study has been developed to investigate the effect of freeze and thaw (F-T) cycles on the characteristics of highly rubberised asphalt materials to be used as impact-absorbing pavement (IAP) in urban road infrastructures. The tested samples were produced in the laboratory following the dry process incorporation. Two main types of crumb rubber particles in the range of 0-4 mm were used. Moreover, two types of binders, one warm and one cold, were utilised to prove the feasibility of cold-produced admixtures. The temperature range of the F-T procedure was comprised between -18 ± 2 °C (dry freezing), and 4 ± 2 °C (in water), and the cycles were repeated, on the samples, 10 times. At 0, 1, 5, and 10 cycles, the samples were tested with non-destructive and destructive testing methods, including air voids content, ITSM, ITS, and Cantabro loss. The waters of the thawing period were collected, and the pH, electric conductivity, and particle loss were measured. A consequent change in mechanical behaviour has been recorded between warm and cold produced samples. However, the tests found that the F-T cycles had limited influence on the deterioration of the highly rubberised samples. The loss of particles in the thaw waters were identified as being potentially caused by the temperature stresses. The research suggested various ways to optimise the material to enhance the cold-produced layer mechanical performances, aiming at a fume and smell-free industrialised solution and reducing the potential leaching and particle losses.

Leaching of PAHs from rubber modified asphalt pavements.

The present study aimed to, for the first time, quantify the total content of 16 priority EPA PAHs in end-of-life tyre derived crumb rubber granulates and various manufactured rubberised asphalt mix designs. After identifying the availability of 16 EPA PAHs, the leaching behaviour of rubberised asphalt specimens, were evaluated using the Dynamic Surface Leaching Test (DSLT) based on CEN/TS 16637-2:2014 standard. This was prior to modelling the release mechanisms of PAHs by utilizing a mathematical diffusion-controlled leaching model. According to the results, the total content of 16 EPA PAHs in crumb rubber granulates ranged between 0.061 and 8.322 µg/g, which were associated with acenaphthene and pyrene, respectively. The total content of PAHs in rubberised asphalt specimens varied between 0.019 and 4.992 µg/g depending on the volume of crumb rubber granulates in the asphalt concrete mix design, and type of binder. Results of the leaching experiments revealed that the highest leached PAHs were benzo[b]fluoranthene, benzo[k]fluoranthene and naphthalene with a 64-days cumulative release per specimen surface area > 1 µg/m2. Acenaphthylene, fluoranthene, fluorene and indeno[1,2,3-c,d]pyrene were released in cumulative concentrations between 0.1 and 1 µg/m2. The PAHs with a cumulative release potential below 0.1 µg/m2 during DSLT were benzo[a]anthracene, benzo[a]pyrene, benzo[g,h,i]perylene and chrysene. The diffusion coefficients, which were calculated by mathematical modelling of DSLT data, revealed that the leaching process of 16 EPA PAHs from surface of rubberised asphalt concrete mix designs fitted all the criteria set by the NEN 7345 standard for diffusion-controlled leaching during all stages of leaching experiments.

Preliminary Study on New Alternative Binders through Re-Refined Engine Oil Bottoms (REOBs) and Industrial By-Product Additives.

Recent studies have worked towards addressing environmental issues such as global warming and greenhouse gas emissions due to the increasing awareness of the depletion of natural resources. The asphalt industry is seeking to implement measures to reduce its carbon footprint and to promote sustainable operations. The reuse of several wastes and by-products is an example of a more eco-friendly activity that fulfils the circular economy principle. Among all possible solutions, the road pavement sector encourages, on one hand, the use of recycled materials as a partial replacement of the virgin lithic skeleton; on the other hand, it promotes the use of recycled materials to substituting for a portion of the petroleum bituminous binder. This study aims to use Re-refined Engine Oil Bottoms (REOBs) as a main substitute and additives from various industrial by-products as a full replacement for virgin bitumen, producing high-performing alternative binders. The REOBs have been improved by utilizing additives in an attempt to improve their specific properties and thus to bridge the gap between REOBs and traditional bituminous binders. An even larger amount of virgin and non-renewable resources can be saved using these new potential alternative binders together with the RAP aggregates. Thus, the reduction in the use of virgin materials is applied at the binder and the asphalt mixture levels. Rheological, spectroscopic, thermogravimetric, and mechanical analysis were used to characterize the properties, composition, and characteristics of the REOBs, REOB-modified binders, and asphalt mixes. Thanks to the rheological investigations of possible alternative binders, 18 blends were selected, since they behaved like an SBS-modified bitumen, and then they were used for producing the corresponding asphalt mixtures. The preliminary mechanical analysis of the asphalt mixtures shows that six mixes have promising responses in terms of stiffness, tensile resistance, and water susceptibility. Nevertheless, the high variability of recycled materials and by-products has to be taken into consideration during the definition of alternative binders and recycled asphalt mixtures. In fact, this study highlights the crucial effects of the chemical composition of the constituents and their compatibility on the behaviour of the final product. This preliminary study represents a first attempt to define alternative binders, which can be used in combination with recycled aggregates for producing more sustainable road materials. However, further analysis is necessary in order to assess the durability and the ageing tendency of the materials.

Thermally Treated Waste Silt as Filler in Geopolymer Cement.

This study aims to investigate the feasibility of including silt, a by-product of limestone aggregate production, as a filler in geopolymer cement. Two separate phases were planned: The first phase aimed to determine the optimum calcination conditions of the waste silt obtained from Società Azionaria Prodotti Asfaltico Bituminosi Affini (S.A.P.A.B.A. s.r.l.). A Design of Experiment (DOE) was produced, and raw silt was calcined accordingly. Geopolymer cement mixtures were made with sodium or potassium alkali solutions and were tested for compressive strength and leaching. Higher calcination temperatures showed better compressive strength, regardless of liquid type. By considering the compressive strength, leaching, and X-ray diffraction (XRD) analysis, the optimum calcination temperature and time was selected as 750 °C for 2 h. The second phase focused on determining the optimum amount of silt (%) that could be used in a geopolymer cement mixture. The results suggested that the addition of about 55% of silt (total solid weight) as filler can improve the compressive strength of geopolymers made with Na or K liquid activators. Based on the leaching test, the cumulative concentrations of the released trace elements from the geopolymer specimens into the leachant were lower than the thresholds for European standards.

Preliminary Evaluation of Cement Mortars Containing Waste Silt Optimized with the Design of Experiments Method.

Every year, up to 3 billion tons of non-renewable natural aggregates are demanded by the construction sector and approximately 623 million tons of waste (mining and quarrying) was produced in 2018. Global efforts have been made to reduce the number of virgin aggregates used for construction and infrastructure sectors. According to the revised waste framework directive in Europe, recycling at least 70% of construction and demolition waste materials by 2020 was obligatory for all member states. Nonetheless, quarries must work at full capacity to keep up with the demands, which has made quarry/mining waste management an important aspect during the past decades. Amongst the various recycling methods, quarry waste can be included in cement mortar mixtures. Thus, the current research focuses on producing cement mortars by partially substituting natural sand with the waste silt obtained from the limestone aggregate production in S.A.P.A.B.A. s.r.l. (Italy). A Design of Experiments (DOE) method is proposed to define the optimum mix design, aiming to include waste silt in cement mortar mixtures without affecting the final performance. Three cement mortar beams were produced and tested for each of the 49 randomized mixtures defined by the DOE method. The obtained results validate the design approach and suggest the possibility of substituting up to 20% of natural sand with waste silt in cement mortar mixtures.

The Challenges of Using Reclaimed Asphalt Pavement for New Asphalt Mixtures: A Review.

Reclaimed Asphalt Pavement (RAP) material mainly consists of removed asphalt concretes from existing infrastructures and, to a minor extent, of wasted or rejected mixes during the production processes. Being composed of two valuable non-renewable resources, i.e., aggregates and bituminous binder, its conscious use can ensure the sustainability of asphalt pavement construction. Thanks to the use of RAP material in new asphalt products, the USA saved 4.1 million tons of virgin binder and 78 million tons of virgin aggregates in 2018. Therefore, the use of RAP for the production of new asphalt formulations at the top of the recycling hierarchy is preferable instead of being down-cycled in low-value applications. The RAP material represents one of the most re-used construction products worldwide; in 2018, approximately 88% wt. and 72% wt. of RAP were used in USA and Europe, respectively, as aggregates for Hot, Warm and Cold Asphalt Mixtures and for unbound layers. Several studies have revealed positive responses of the recycled asphalt mixtures with high or very high content of RAP. However, the common practices of many countries still limit the RAP content to a 15-20% wt., on average, in the recycled asphalt mixes. The amount of RAP in asphalt concretes can be significantly increased by applying good management practices of the RAP, either processed or not, as well as novel production technologies and advanced mix design approaches. This manuscript aims to summarize the state-of-the-art of use of RAP aggregates in new asphalt mixtures. The economic and environmental benefits are also discussed.

Mechanical and Thermal Performance of Macro-Encapsulated Phase Change Materials for Pavement Application.

Macro-encapsulated phase change material (PCM) lightweight aggregates (ME-LWA) were produced and evaluated for their mechanical and thermal properties in road engineering applications. The ME-LWAs were first characterised in terms of their physical and geometrical properties. Then, the ME-LWAs were investigated in detail by applying the European Standards of testing for the Bulk Crushing Test and the Polished Stone Value (PSV) coefficient as well as Micro-Deval and laboratory profilometry. In addition, the thermal performance for possible construction of smart pavements with the inclusion of ME-LWAs for anti-ice purposes was determined. The crushing resistance of the ME-LWAs was improved, while their resistance to polishing was reduced. Thermal analysis of the encapsulated PCM determined it to possess excellent thermal stability and a heat storage capacity of 30.43 J/g. Based on the research findings, the inclusion of ME-LWAs in surface pavement layers could be considered a viable solution for the control of surface temperatures in cold climates. Road safety and maintenance could benefit in terms of reduced ice periods and reduced treatments with salts and other anti-ice solutions.

Preliminary Research on the Physical and Mechanical Properties of Alternative Lightweight Aggregates Produced by Alkali-Activation of Waste Powders.

There is growing interest in construction field issues related to environmental protection, energy saving and raw materials. Therefore, the interest in recycling waste materials to produce new construction ones is constantly increasing. This study proposes a new methodology to produce lightweight aggregates (LWAs) by alkali-activation of two different waste powders: a digested spent bentonite clay and a basalt powder. Metakaolin, as secondary precursor, was added to the mixtures according to mix-design proportions, to improve the mechanical properties of the final materials, while a specific activators mix of Sodium Silicate and Sodium Hydroxide enabled the alkali-activation. The expansion process, on the other hand, was obtained using Peroxide within the liquid mix. The experimental LWAs were analyzed and tested in compliance with the EN 13055-1 standard. A more in-depth analysis on LWAs' air voids content and porosity was also carried out by the means of Mercury Intrusion Porosimetry and Nuclear Magnetic Resonance. The results were compared with those obtained from commercial Lightweight Expanded Clay Aggregate, which represents one of the most common LWAs in the construction field. According to the presented preliminary results, the use of alkali-activated waste powders seems to be a suitable solution for the production of eco-friendly LWAs by allowing the recycling of waste materials and energy saving for their production.

Incorporation of Rubber Powder as Filler in a New Dry-Hybrid Technology: Rheological and 3D DEM Mastic Performances Evaluation.

In recent years, the use of crumb rubber as modifier or additive within asphalt concretes has allowed obtaining mixtures able to bind high performances to recovery and reuse of discarded tires. To date, the common technologies that permit the reuse of rubber powder are the wet and dry ones. In this paper, a dry-hybrid technology for the production of Stone Mastic Asphalt mixtures is proposed. It allows the use of the rubber powder as filler, replacing part of the limestone one. Fillers are added and mixed with a high workability bitumen, modified with SBS (styrene-butadiene-styrene) polymer and paraffinic wax. The role of rubber powder and limestone filler within the bituminous mastic has been investigated through two different approaches. The first one is a rheological approach, which comprises a macro-scale laboratory analysis and a micro-scale DEM simulation. The second, instead, is a performance approach at high temperatures, which includes Multiple Stress Creep Recovery tests. The obtained results show that the rubber works as filler and it improves rheological characteristics of the polymer modified bitumen. In particular, it increases stiffness and elasticity at high temperatures and it reduces complex modulus at low temperatures.