Synthesis of Submicron PEDOT Particles of High Electrical Conductivity via Continuous Aerosol Vapor Polymerization.

Current state-of-the-art synthetic strategies produce conducting polymers suffering from low processability and unstable chemical and/or physical properties stifling research and development. Here, we introduce a platform for synthesizing scalable submicron-sized particles of the conducting polymer poly(3,4-ethylenedioxythiophene) (PEDOT). The synthesis is based on a hybrid approach utilizing an aerosol of aqueous oxidant droplets and monomer vapor to engineer a scalable synthetic scheme. This aerosol vapor polymerization technology results in bulk quantities of discrete solid-state submicron particles (750 nm diameter) with the highest reported particle conductivity (330 ± 70 S/cm) so far. Moreover, particles are dispersible in organics and water, obviating the need for surfactants, and remain electrically conductive and doped over a period of months. This enhanced processability and environmental stability enable their incorporation in thermoplastic and cementitious composites for engineering chemoresistive pH and temperature sensors.

Vapor/liquid polymerization of ultraporous transparent and capacitive polypyrrole nanonets.

Freestanding, contiguous, and translucent polypyrrole nanonets are prepared within 90 minutes at room temperature in Petri dishes by exposing aqueous oxidant to static pyrrole vapor. The nanonets are 150 nm thick, with variable densities depending on polymerization time. The nanonets maintain a low sheet resistance of 29.1 Ω□-1 at 30% optical transmission, and 423 Ω□-1 at 50% transmission. A mechanism is proposed in which polypyrrole islands serve as nucleation sites for further surface-tension constrained polymerization. The nanonets exhibit a high degree of electrochemical dopability (over 24%). Nets are robust and processable, as evidenced by their ability to drape over 2D and 3D substrates. Large areas of films are manually twisted into highly porous sub-millimeter diameter conductive wires, able to recover their two-dimensional structure upon immersion in solvents. Moreover, nanonets exhibit a high specific capacitance of 518 F g-1 for a 1.2 V potential window. Electrochemical capacitors fabricated with nanonet active electrodes show a high energy density of 9.86 W h kg-1 at 1775 W kg-1 when charged to 0.8 V.

Condensing Vapor Phase Polymerization (CVPP) of Electrochemically Capacitive and Stable Polypyrrole Microtubes.

We introduce a novel condensing vapor phase polymerization (CVPP) strategy for depositing microtubes of the conducting polymer polypyrrole; these serve as one-dimensional hollow microstructures for storing electrochemical energy. In CVPP, water droplets are structure-directing templates for polypyrrole microtubes. Water vapor condensation and polymerization occur simultaneously-conformal coatings of microtubes deposit on porous substrates such as hard carbon fiber paper or glass fiber filter paper. A mechanistic evolution of the microtubular morphology is proposed and tested based on the mass transport of water and monomer vapors as well as on the reaction stoichiometry. A coating of PPy microtubes is characterized by a high reversible capacitance of 342 F g-1 at 5 mV s-1 throughout 5000 cycles of cyclic voltammetry and a low sheet resistance of 70.2 Ω â–¡-1. The open tubular structure is controlled in situ during synthesis and leads to electrodes that exhibit electrochemical stability at high scanning rates up to 250 mV s-1 retaining all stored charge, even after extensive cycling at 25 mV s-1.

Enhancing Cycling Stability of Aqueous Polyaniline Electrochemical Capacitors.

Electrochemical capacitors fabricated with polyaniline nanofibers are cycled 150 000 times with 98% capacitance retention. These devices maintain an energy density of 11.41 Wh/kg at a power density of 4000 W/kg, 64 times greater than that of an identically fabricated device based on activated carbon (0.177 Wh/kg at 4600 W/kg). For applications requiring a higher specific energy, 33.39 Wh/kg at a specific power of 600 W/kg is obtained by widening the voltage window; this device retains 93% capacitance after 10 000 cycles. We achieve a high cycling stability through careful device engineering paired with a renewed focus on the electrochemical processes occurring at the positive and negative electrodes during cycling.