Time-Dependent Evolution of Al-Al4C3 Composite Microstructure and Hardness during the Sintering Process.

In this study, Al-Al4C3 compounds were manufactured by mechanical milling followed by heat treatment. To analyze the microstructural evolution, the composites were sintered at 550 °C at different sintering times of 2, 4 and 6 h. The mechanical results suggest that dislocation density and crystallite size primarily contribute to hardening before the sintering process, with a minimal contribution from particle dispersion in this condition. The compound exhibited a significant 75% increase in hardness after 2 h of sintering, primarily attributed to the nucleation and growth of Al4C3 nanorods. The HRTEM analysis, combined with geometric phase analysis (GPA) at and near the Al-Al4C3 interface of the nanorods, revealed strain field distributions primarily associated with partial screw dislocations and the presence of closely spaced dislocation dipoles. These findings are consistent with the microstructural parameters determined from X-ray diffraction pattern analysis using the convolutional multiple whole profile (CMWP) method. This analysis showed that the predominant dislocation character is primarily of the screw type, with the dislocation dipoles being closely correlated. Based on these results, it is suggested that samples with a lower weight percentage of reinforcement and longer sintering times may experience reduced brittleness in Al/Al4C3 composites. Strengthening contributions were calculated using the Langford-Cohen and Taylor equations.

Effect of Process Parameters on the Graphite Expansion Produced by a Green Modification of the Hummers Method.

Adsorption stand out among other standard techniques used for water treatment because of its remarkable simplicity, easy operation, and high removal capability. Expanded graphite has been selected as a promising agent for oil spill adsorption, but its production involves the generation of corrosive remnants and massive amounts of contaminated washing waters. Although the advantageous use of the H2O2-H2SO4 mixture was described in 1978, reported works using this method are scarce. This work deals with the urgent necessity for the development of alternative chemical routes decreasing their environmental impact (based on green chemistry concepts), presenting a process for expanded graphite production using only two intercalation chemicals, reducing the consumption of sulfuric acid to only 10% and avoiding the use of strong oxidant salts (both environmentally detrimental). Three process parameters were evaluated: milling effect, peroxide concentration, and microwave expansion. Some remarkable results were obtained following this route: high specific volumes elevated oil adsorption rate exhibiting a high oil-water selectivity and rapid adsorption. Furthermore, the recycling capability was checked using up to six adsorption cycles. Results showed that milling time reduces the specimen's expansion rate and oil adsorption capacity due to poor intercalant insertion and generation of small particle sizes.

Statistical and Microstructural Analyses of Al-C-Cu Composites Synthesized Using the State Solid Route.

Aluminum powder with different C and C-Cu mixtures powders were fabricated by powder metallurgy, using high-energy mechanical milling as a pre-treatment of powders. To evaluate the combined effect of the C-Cu mixture and the process conditions, such as sintering temperature/time and milling time, on the yield stress and hardness, two experimental designs were carried out. The results were analyzed with Minitab Statistical Software using contour plots. From the results, better mechanical properties were found at a Cu/C ratio of 0.33 and samples with high C content (3 wt. %). In samples subject to long sintering time (3 h), the mechanism of precipitation of the second phase was mainly present, resulting in an improvement in mechanical properties. From the difference found between the elastic limit and the microhardness tests, it was found that there was an inefficient sintering process affecting the elastic limit test results. Additionally, X-ray analyses using the Rietveld program, were used for microstructural characterization and mechanical parameters of yield strength and ultimate tensile strength.

AFM Analyses of 3XXX Series Al Alloy Reinforced with Different Hard Nanoparticles Produced in Liquid State.

In the present work, nanocomposites-based 3XXX series Al alloy with three different types of hard nanoparticles, including TiO2, C, and CeO2, were produced employing two techniques such as mechanical milling and stir-casting method in order to evaluate the viability of integration of the reinforcement in the Al matrix. The integration and dispersion capability of the reinforcement into the Al alloy (3xxx Series) matrix was evaluated, using a phase angle difference and surface roughness analyses by atomic force microscopy operated in both the contact mode (CM-AFM) and tapping mode (TM-AFM), respectively. The distribution profile of both rugosity and the phase angle shift was used to statically quantify the integration and dispersion of the reinforcement into the extruded samples, by using the root mean square (RMS) parameter and phase shift coupled with the events number (EN) parameter. Results from Atomic Force Microscopy (AFM) analyses were corroborated by X-ray diffractometry and scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Microhardness tests were conducted to identify the mechanical properties of the composites in the extruded condition and their correlation with the microstructure. A close relationship was found between the microstructure obtained from the AFM and X-ray diffractometry (XRD) analyses and mechanical properties. Among all, the C reinforcement produced the major changes in the microstructure as well as the best integration and dispersion into the Al-alloy coupled with the best mechanical properties.