Unveiling a Novel Decomposition Pathway in Propylene Carbonate-Based Supercapacitors: Insights from a Jelly Roll Configuration Study.

This research elucidates novel insights into the electrochemical properties and degradation phenomena of propylene carbonate (PC)-based supercapacitors at a large-scale 18650 cylindrical jelly-roll cell level. Central to our findings is the identification of 2-ethyl-4-methyl-1,3-dioxolane (EMD) as a hitherto undocumented decomposition by-product, highlighting the nuanced complexity of PC electrolyte stability. We further demonstrate that elevated operational voltages precipitate accelerated electrolyte degradation, underscoring the criticality of defining the operational voltage window for maximizing device longevity. Employing advanced analytical techniques, including gas chromatography-mass spectrometry (GC-MS), this study meticulously analyzes electrolyte decomposition mechanisms. The outcomes offer pivotal insights into the operational constraints and chemical resilience of PC-based supercapacitors, contributing significantly to the optimization of supercapacitor design and application. By delineating a specific decomposition pathway, this investigation enriches the understanding of electrochemical dynamics in supercapacitor systems, providing a foundation for future research and technological advancement in energy storage devices.

How uniform particle size of NMC90 boosts lithium ion mobility for faster charging and discharging in a cylindrical lithium ion battery cell.

The pursuit of high-performing cathode materials for next-generation lithium ion batteries has focused on increasing the nickel content of the material. However, this study reveals that particle size uniformity is a more decisive factor in battery performance than the nickel content alone. Using in operando X-ray diffraction, in situ gas evolution, and Atlung intercalant diffusion, we compared two promising cathode materials: LiNi0.8Mn0.1Co0.1O2 (NMC80) and LiNi0.9Mn0.05Co0.05O2 (NMC90). We found that the NMC90 cell, with its more uniform particle size, exhibits a remarkable accumulation energy density of 558 kW h kgNMC-1, which is 22% higher than that of the NMC80 cell. Also, the NMC90 cell unexpectedly has a 20% better capacity retention, a 50-fold higher discharge capacity at the 5C rate, and an Atlung lithium diffusion coefficient that is one order of magnitude higher after 1000 cycles. In situ gas analysis at a high voltage of 4.5 V reveals that the NMC80 cell generates 1.75 times more CO2 than the NMC90 cell. These findings illuminate the intricate relationship between the nickel content, particle size uniformity, and battery performance. They offer vital insights for optimizing cathode materials in future lithium ion batteries.

Oil palm leaf-derived hierarchical porous carbon for "water-in-salt" based supercapacitors: the effect of anions (Cl- and TFSI-) in superconcentrated conditions.

This study investigates the use of a hierarchical porous carbon electrode derived from oil palm leaves in a "water-in-salt" supercapacitor. The impact of anion identity on the electrical performance of the carbon electrode was also explored. The results show that the prepared carbon had a hierarchical porous structure with a high surface area of up to 1840 m2 g-1. When a 20 m LiTFSI electrolyte was used, the carbon electrode had a specific capacitance of 176 F g-1 with a wider potential window of about 2.6 V, whereas the use of a cheaper 20 m LiCl electrolyte showed a higher specific capacitance of 331 F g-1 due to the smaller size of the Cl- anion, which enabled inner capacitance. Therefore, the anion identity has an effect on the electrochemical performance of porous carbon, and this research contributes to the understanding of using "water-in-salt" electrolytes in carbon-based supercapacitors. The study's findings provide insights into developing low-cost, high-performance supercapacitors that can operate in a wider voltage range.

Insight into the failure mechanism of large-scale cylindrical lithium-sulphur cells.

Li-S batteries with a sulphur loading content of 5 mg cm-2 were produced as large-scale 18 650 cylindrical cells. We have found that a key failure mode of cylindrical Li-S battery cells is the severe capacity fading during the galvanostatic charge-discharge process due to the corrosion of the electrodes, the electrolyte decomposition, and the severe polysulphide shuttling effect.

Review of the Scalable Core-Shell Synthesis Methods: The Improvements of Li-Ion Battery Electrochemistry and Cycling Stability.

The demand for lithium-ion batteries has significantly increased due to the increasing adoption of electric vehicles (EVs). However, these batteries have a limited lifespan, which needs to be improved for the long-term use needs of EVs expected to be in service for 20 years or more. In addition, the capacity of lithium-ion batteries is often insufficient for long-range travel, posing challenges for EV drivers. One approach that has gained attention is using core-shell structured cathode and anode materials. That approach can provide several benefits, such as extending the battery lifespan and improving capacity performance. This paper reviews various challenges and solutions by the core-shell strategy adopted for both cathodes and anodes. The highlight is scalable synthesis techniques, including solid phase reactions like the mechanofusion process, ball-milling, and spray-drying process, which are essential for pilot plant production. Due to continuous operation with a high production rate, compatibility with inexpensive precursors, energy and cost savings, and an environmentally friendly approach that can be carried out at atmospheric pressure and ambient temperatures. Future developments in this field may focus on optimizing core-shell materials and synthesis techniques for improved Li-ion battery performance and stability.

Improving the performance of an anionic MOF by counter cation replacement as electrode material in a full cell setup of a potassium ion capacitor.

Potassium-based energy storage devices are attracting increasing attention as an alternative to lithium and sodium systems. In addition, metal-organic frameworks (MOFs) can be considered as promising electrode materials for this type of device due to their advantageous properties. Herein, the anionic MOF JUMP-1 and its analog with pre-loading of potassium cations, namely JUMP-1(K), were synthesized and characterized. The anionic framework of JUMP-1 is found to be extremely stable towards the exchange of the dimethylammonium cations by potassium ions. These MOFs were tested in composite electrodes in combination with conventional organic electrolytes as anode materials in a potassium-based system, including the full cell assembly of a potassium ion capacitor (KIC). The results show the significant improvement in capacity between the pristine JUMP-1 and the potassium-exchanged analog JUMP-1(K) as electrode materials. KICs containing JUMP-1(K) coupled with activated carbon (AC) display a promising stability over 4000 cycles. According to the results from these studies, the composite MOF electrode with the potassium-exchange analog JUMP-1(K) presents a promising approach, for which the electrochemical performance compared to the pristine anionic MOF is significantly enhanced.

Sustainable Reuse and Recycling of Spent Li-Ion batteries from Electric Vehicles: Chemical, Environmental, and Economical Perspectives.

The rapidly increasing adoption of electric vehicles (EVs) worldwide is causing high demand for production of lithium-ion batteries (LIBs). Tremendous efforts have been made to develop different components of LIBs in addition to design of battery pack architectures as well as manufacturing processes to make better batteries with affordable prices. Nonetheless, sustainable use of LIBs relies on the availability and cost of rare metals, which are naturally concentrated in a few countries. In addition, toxic electrolytes used in LIBs pose concerns on environmental impacts if LIBs are not handled properly after decommissioned from EVs. Therefore, it is paramount to realize effective utilization of spent LIBs, where their remaining capacities can be reused in less demanding applications. Finally, electrode materials and other valuable components of LIBs can be recovered via recycling, completing their circular life cycle. In this review, available options of LIBs after their retirement from EV applications, including battery second use, repair of electrode materials by direct regeneration, and material recovery by hydrometallurgical or pyrometallurgical processes are discussed. Throughout the review, the discussion is based around current available technologies, their environmental impacts, and economic feasibility as well as provided examples of pilot and industrial scale adoption of the processes.

Low-cost, facile droplet modification of screen-printed arrays for internally validated electrochemical detection of serum procalcitonin.

This manuscript presents the design and facile production of screen-printed arrays (SPAs) for the internally validated determination of raised levels of serum procalcitonin (PCT). The screen-printing methodology produced SPAs with six individual working electrodes that exhibit an inter-array reproducibility of 3.64% and 5.51% for the electrochemically active surface area and heterogenous electrochemical rate constant respectively. The SPAs were modified with antibodies specific for the detection of PCT through a facile methodology, where each stage simply uses droplets incubated on the surface, allowing for their mass-production. This platform was used for the detection of PCT, achieving a linear dynamic range between 1 and 10 ng mL-1 with a sensor sensitivity of 1.35 × 10-10 NIC%/ng mL-1. The SPA produced an intra- and inter-day %RSD of 4.00 and 5.05%, with a material cost of £1.14. Internally validated human serum results (3 sample measurements, 3 control) for raised levels of PCT (>2 ng mL-1) were obtained, with no interference effects seen from CRP and IL-6. This SPA platform has the potential to offer clinicians vital information to rapidly begin treatment for "query sepsis" patients while awaiting results from more lengthy remote laboratory testing methods. Analytical ranges tested make this an ideal approach for rapid testing in specific patient populations (such as neonates or critically ill patients) in which PCT ranges are inherently wider. Due to the facile modification methods, we predict this could be used for various analytes on a single array, or the array increased further to maintain the internal validation of the system.

Exploring the Role of the Connection Length of Screen-Printed Electrodes towards the Hydrogen and Oxygen Evolution Reactions.

Zero-emission hydrogen and oxygen production are critical for the UK to reach net-zero greenhouse gasses by 2050. Electrochemical techniques such as water splitting (electrolysis) coupled with renewables energy can provide a unique approach to achieving zero emissions. Many studies exploring electrocatalysts need to "electrically wire" to their material to measure their performance, which usually involves immobilization upon a solid electrode. We demonstrate that significant differences in the calculated onset potential for both the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) can be observed when using screen-printed electrodes (SPEs) of differing connection lengths which are immobilized with a range of electrocatalysts. This can lead to false improvements in the reported performance of different electrocatalysts and poor comparisons between the literature. Through the use of electrochemical impedance spectroscopy, uncompensated ohmic resistance can be overcome providing more accurate Tafel analysis.

Microcracking of Ni-rich layered oxide does not occur at single crystal primary particles even abused at 4.7 V.

There is a controversial issue based on the particle cracking of the Ni-rich layered oxide cathode materials whether it occurs at the primary particles or the grain boundary. Herein, we found that the microcracking of NMC811 does not occur at single crystalline primary particles even abused at a severe upper cell voltage of 4.7 V having a lot of gas evolution since the single-crystal NMC811 has superior mechanical stability. The capacity retentions determined at 1C rate and a 100% state of charge (SOC) are 80% and 50% after 1000 cycles for single crystal and polycrystal NMC811, respectively.

Free carbonate-based molecules in the electrolyte leading to severe safety concerns of Ni-rich Li-ion batteries.

The safety of Li-ion batteries is one of the most important factors, if not the most, determining their practical applications. We have found that free carbonate-based solvent molecules in the hybrid electrolyte system can cause severe safety concerns. Mixing ionic liquids with a carbonate-based solvent as the co-solvent at a fixed salt concentration of 1 M LiPF6 can lead to free carbonate-based molecules causing poor charge storage performance and safety concerns.

Core-shell structure of LiMn2O4 cathode material reduces phase transition and Mn dissolution in Li-ion batteries.

Although the LiMn2O4 cathode can provide high nominal cell voltage, high thermal stability, low toxicity, and good safety in Li-ion batteries, it still suffers from capacity fading caused by the combination of structural transformation and transition metal dissolution. Herein, a carbon-coated LiMn2O4 cathode with core@shell structure (LMO@C) was therefore produced using a mechanofusion method. The LMO@C exhibits higher cycling stability as compared to the pristine LiMn2O4 (P-LMO) due to its high conductivity reducing impedance growth and phase transition. The carbon shell can reduce direct contact between the electrolyte and the cathode reducing side reactions and Mn dissolution. Thus, the cylindrical cell of LMO@C//graphite provides higher capacity retention after 900 cycles at 1 C. The amount of dissoluted Mn for the LMO@C is almost 2 times lower than that of the P-LMO after 200 cycles. Moreover, the LMO@C shows smaller change in lattice parameter or phase transition than P-LMO, indicating to the suppression of λ-MnO2 phase from the mixed phase of Li1-δMn2O4 + λ-MnO2 when Li-delithiation at highly charged state leading to an improved cycling reversibility. This work provides both fundamental understanding and manufacturing scale demonstration for practical 18650 Li-ion batteries.

Impact of cationic molecular length of ionic liquid electrolytes on cell performance of 18650 supercapacitors.

The specific cell capacitance, equivalent series resistance (ESR) and equivalent distributed resistance (EDR) of porous carbon-based supercapacitors linearly depend on the cationic molecular length of room-temperature ionic liquids.

Reducing the Energy Band Gap of Cobalt Hydroxide Nanosheets with Silver Atoms and Enhancing Their Electrical Conductivity with Silver Nanoparticles.

Although cobalt hydroxide (Co(OH)2) has been attracting attention in several applications, its photoelectrochemical property has not yet been fully investigated. In this work, tuning the energy band gap of Co(OH)2 nanosheets with silver atoms and enhancing their electrical conductivity with silver nanoparticles were then focused. A Ag-doped α-Co(OH)2 thin film was successfully synthesized via an electrodeposition method. The optical properties of the as-prepared materials were characterized by UV-vis and fluorescence lifetime spectroscopies and further confirmed by density functional theoretical calculation. It was found that Ag atoms between adjacent layers of Co(OH)2 can reduce its electronic band gap to 2.45 eV (α-Co(OH)2) as compared to 2.85 eV of ß-Co(OH)2. In terms of electrochemical properties, silver nanoparticles (AgNPs) can enhance the electrical conductivity of Co(OH)2 nanosheets, leading to faster charge transfer reducing the internal resistance and significantly increasing the overall charge storage performance. Interestingly, under light illumination, Ag-doped α-Co(OH)2 exhibits ca. 0.8 times lower charge storage capacity as compared to that under the dark condition. This is because the photoelectrons can be recombined with the generated holes in the conduction band. The charge storage mechanisms of Ag-doped α-Co(OH)2 operated under dark conditions and light irradiation were further studied and confirmed using in situ electrochemical X-ray absorption spectroscopy (XAS). Overall, the in situ XAS supports the electrochemical result. This finding may pave a way to further develop photoactive advanced functional materials of metal hydroxides and oxides.

Optimization of the Electrode Properties for High-Performance Ni-Rich Li-Ion Batteries.

The microstructure of the electrodes in lithium-ion batteries (LIBs) strongly affects their gravimetric and volumetric energy and power as well as their cycle life. Especially, the effect of the microstructure in the case of next-generation Ni-rich cathode materials has not yet been investigated. A comprehensive understanding of the calendering process is therefore necessary to find an optimal level of the electrode microstructure that can enhance lithium-ion transportation, minimize plastic deformation, and improve conductivity. This work therefore aims to investigate the effect of microstructure and wettability on the electrode kinetics of next-generation Ni-rich LiNi0.88Co0.09Al0.03O2-based 18650 cylindrical cells, which were produced at the semiautomation scale of the pilot plant. Thus, all materials, electrodes, and the battery production are in quality control as the same level of commercial LIBs. With the optimized microstructure and other properties including a finely tuned compaction degree of 17.54%, a thickness of 188 µm, a sheet resistivity of 36.47 mΩ cm-2, a crystallite size of 88.85 nm, a porosity of 26.03%, an electrode Brunauer-Emmett-Teller (BET) surface area of 1.090 m2 g-1, an electrode density of 2.529 g cm-3, and an electrolyte uptake capability of 47.8%, the optimized LiNi0.88Co0.09Al0.03O2 18650 cylindrical cells exhibit excellent high-rate capacity retention, fast Li-ion diffusion, and low internal resistance. The optimized electrode microstructure of next-generation Ni-rich cathode materials could be an effective strategy toward the real application of next-generation Ni-rich LIBs.

Scalable 18,650 aqueous-based supercapacitors using hydrophobicity concept of anti-corrosion graphite passivation layer.

Scalable aqueous-based supercapacitors are ideal as future energy storage technologies due to their great safety, low cost, and environmental friendliness. However, the corrosion of metal current collectors e.g., aluminium (Al) foil in aqueous solutions limits their practical applications. In this work, we demonstrate a low-cost, scalable, and simple method to prepare an anti-corrosion current collector using a concept of hydrophobicity by coating the hydrophobic graphite passivation layer on the Al foil via a roll-to-roll coating technology at the semi-automation scale of production pilot plant of 18,650 cylindrical supercapacitor cells. All qualities of materials, electrodes, and production process are therefore in the quality control as the same level of commercial supercapacitors. In addition, the effects of the graphite coating layer have been fundamentally evaluated. We have found that the graphite-coated layer can improve the interfacial contact without air void space between the activated carbon active material layer and the Al foil current collector. Importantly, it can suppress the corrosion and the formation of resistive oxide film resulting in better rate capability and excellent cycling stability without capacitance loss after long cycling. The scalable supercapacitor prototypes here in this work may pave the way to practical 18,650 supercapacitors for sustainable energy storage systems in the future.

Effect of fluoroethylene carbonate on the transport property of electrolytes towards Ni-rich Li-ion batteries with high safety.

Transport phenomena and the solvation structure of lithium ions (Li+) and hexafluorophosphate anions (PF6-) in electrolytes with different fluoroethylene carbonate (FEC) concentrations as well as the electrochemical performance and safety of Ni-rich Li-ion battery cells at the 18650 cylindrical cell level are investigated. We have found that the electrolyte with an optimized FEC concentration (25% v/v) can effectively enhance the transport property in terms of the Li+ transference number and contact ion pair (CIP) ratio leading to high performance and safety of practical 18650 cylindrical LIBs.

The electrochemistry of size dependent graphene via liquid phase exfoliation: capacitance and ionic transport.

Recently, graphene-based materials have become ubiquitous in electrochemical devices including electrochemical sensors, electrocatalysts, capacitive and membrane desalination and energy storage devices. However, many of the electrochemical properties of graphene (particularly the capacitance and ionic transport) are not yet fully understood. This paper explores the capacitance and ionic transport properties of size dependent graphene (from 100 nm to 1 µm) prepared through the liquid phase exfoliation of graphite in which the size of graphene was finely selected using a multi-step centrifugation technique. Our experiment was then expanded to include basal plane graphene using highly ordered pyrolytic graphite as a model electrode, describing the assumed theoretical graphene capacitance (quoted as 550 F g-1 or 21 µF cm-2) and the electrochemical surface area of the carbon-based materials. This work improves our understanding of graphene electrochemistry (capacitance and ion transport), which should lead to the continuing development of many high-performance electrochemical devices, especially supercapacitors, capacitive desalination and ion-based selective membranes.

Controlling the flake size of bifunctional 2D WSe2 nanosheets as flexible binders and supercapacitor materials.

A new approach using graphene as a conductive binder in electrical supercapacitors has recently been proposed. Graphene shows outstanding properties as a conductive binder, and can be used to replace conductive, additive, and polymer binders. However, graphene follows an EDLC behaviour, which may limit its electrochemical performance. In the process described in this work, we introduced WSe2 nanoflakes as a new approach to using pseudocapacitive materials as binders. The WSe2 nanoflakes were produced through liquid phase exfoliation of bulk WSe2, and the flake size was finely selected using a controlled centrifugation speed. The physical and electrochemical properties of the exfoliated WSe2 flakes were analysed; it was found that the smallest flakes (an average flake size of 106 nm) showed outstanding electrochemical properties, expanding our understanding of transition metal dichalcogenide (TMD) materials, and we were able to demonstrate the applicability of using WSe2 as a binder in supercapacitor electrodes. We also successfully replaced conductive additives and polymer binders with WSe2. The overall performance was improved: capacitance was enhanced by 35%, charge transfer resistance reduced by 73%, and self-discharge potential improved by 9%. This study provides an alternative application of using TMD materials as pseudo capacitive binders, which should lead to the continued development of energy storage technology.

Effect of Intercalants inside Birnessite-Type Manganese Oxide Nanosheets for Sensor Applications.

Hydrazine is a common reducing agent widely used in many industrial and chemical applications; however, its high toxicity causes severe human diseases even at low concentrations. To detect traces of hydrazine released into the environment, a robust sensor with high sensitivity and accuracy is required. An electrochemical sensor is favored for hydrazine detection owing to its ability to detect a small amount of hydrazine without derivatization. Here, we have investigated the electrocatalytic activity of layered birnessite manganese oxides (MnO2) with different intercalants (Li+, Na+, and K+) as the sensor for hydrazine detection. The birnessite MnO2 with Li+ as an intercalant (Li-Bir) displays a lower oxidation peak potential, indicating a catalytic activity higher than the activities of others. The standard heterogeneous electron transfer rate constant of hydrazine oxidation at the Li-Bir electrode is 1.09- and 1.17-fold faster than those at the Na-Bir and K-Bir electrodes, respectively. In addition, the number of electron transfers increases in the following order: K-Bir (0.11 mol) < Na-Bir (0.17 mol) < Li-Bir (0.55 mol). On the basis of the density functional theory calculation, the Li-Bir sensor can strongly stabilize the hydrazine molecule with a large adsorption energy (-0.92 eV), leading to high electrocatalytic activity. Li-Bir also shows the best hydrazine detection performance with the lowest limit of detection of 129 nM at a signal-to-noise ratio of ∼3 and a linear range of 0.007-10 mM at a finely tuned rotation speed of 2000 rpm. Additionally, the Li-Bir sensor exhibits excellent sensitivity, which can be used to detect traces of hydrazine without any effect of interference at high concentrations and in real aqueous-based samples, demonstrating its practical sensing applications.