PVDF Sensor Foils Employed to Measure Shear Stress and Temperature of Friction Welding.

Friction welding is a popular process for joining metal and polymer work pieces by rubbing them against each other. This way, friction heat is generated in a zone of the faying surfaces, thinner than 1 mm. After cooling down, the heated surfaces establish a tight and strong bond. To improve this joining process, a method is desirable allowing measuring generated temperature and shear stress in the zone between the joining work pieces. Unfortunately, this is a very difficult task because the welding zone cannot be accessed with a sensor without significantly altering the process and thereby the desired measurement results. This paper describes how shear stress and temperature change generated by rubbing polymer pieces in a friction welding machine have been measured between the faying surfaces by employing sensor foils from the piezoelectric and pyroelectric polymer polyvinylidene fluoride (PVDF). This way, heating and cooling rates, pressure rise of the pneumatic system, frequency rise of the starting machine, the duration of starting and stopping, the damping of the vibrations after the drive was stopped, and the stress generated by the pullback of the machine head have been measured. A careful characterization of the sensor was necessary to enable distinguishing the measured voltage due to straining, shearing and temperature change.

Rapid calcification propensity testing in blood using a temperature controlled microfluidic polymer chip.

Phosphate toxicity is a major threat to cardiovascular health in chronic kidney disease. It is associated with oxidative stress, inflammation and the accumulation of calcium phosphate commonly known as calcification in soft tissues leading to functional disorders of blood vessels. An improved calcification propensity test for the assessment of phosphate toxicity was developed, which measures the velocity of calcium phosphate mineralization from colloidal precursors in vitro. This so called T50 test measures the transformation from a primary into a secondary form of nanosized colloidal plasma protein-calcium phosphate particles known as calciprotein particles. The T50 test in its previous form required a temperature controlled nephelometer and several hours of continuous measurement, which precluded rapid bed side testing. We miniaturized the test using microfluidic polymer chips produced by ultrasonic hot embossing. A cartridge holder contained a laser diode for illumination, light dependent resistor for detection and a Peltier element for thermo control. Increasing the assay temperature from 37°C to 75°C reduced the T50 test time 36-fold from 381 ± 10 min at 37°C to 10.5 ± 0.3 min at 75°C. Incorporating sputtered micro mirrors into the chip design increased the effective light path length, and improved signal-to-noise ratio 9-fold. The speed and reproducibility of the T50 chip-based assay run at 75°C suggest that it may be suitable for rapid measurements, preferably in-line in a dialyser or in a portable microfluidic analytic device with the chip inserted as a disposable cartridge.