Effect of Cellulose Nanofiber (CNF) Surface Treatment on Cellular Structures and Mechanical Properties of Polypropylene/CNF Nanocomposite Foams via Core-Back Foam Injection Molding.

Herein, lightweight nanocomposite foams with expansion ratios ranging from 2⁻10-fold were fabricated using an isotactic polypropylene (iPP) matrix and cellulose nanofiber (CNF) as the reinforcing agent via core-back foam injection molding (FIM). Both the native and modified CNFs, including the different degrees of substitution (DS) of 0.2 and 0.4, were melt-prepared and used for producing the polypropylene (PP)/CNF composites. Foaming results revealed that the addition of CNF greatly improved the foamability of PP, reaching 2⁻3 orders of magnitude increases in cell density, in comparison to those of the neat iPP foams. Moreover, tensile test results showed that the incorporation of CNF increased the tensile modulus and yield stress of both solid and 2-fold foamed PP, and a greater reinforcing effect was achieved in composites containing modified CNF. In the compression test, PP/CNF composite foams prepared with a DS of 0.4 exhibited dramatic improvements in mechanical performance for 10-fold foams, in comparison to iPP, with increases in the elastic modulus and collapse stress of PP foams of 486% and 468%, respectively. These results demonstrate that CNF is extraordinarily helpful in enhancing the foamability of PP and reinforcing PP foams, which has importance for the development of lightweight polymer composite foams containing a natural nanofiber.

Evolution of cellular morphologies and crystalline structures in high-expansion isotactic polypropylene/cellulose nanofiber nanocomposite foams.

Herein, the development of cell morphology and crystalline microstructure of injection-molded isotactic polypropylene/cellulose nanofiber (PP/CNF) composite foams with 2-10-fold expansion ratios was investigated through scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS). Compared with isotactic polypropylene (iPP) foams, the added CNF improved the cell morphology and resulted in a great reduction in cell size. Additionally, the PP lamella orientation and crystal type were notably altered during the core-back FIM process. As the expansion ratio increased, the original isotropic lamellae in the iPP foams were transformed into an oriented lamellar structure and then further transformed into a typical shish-kebab structure, while hybrid shish-kebab structures were simultaneously generated in the high-expansion PP/CNF nanocomposite foams. Accordingly, the highest content of ß-crystals was observed in the low-expansion iPP foams. In contrast, the ß-crystal content in PP/CNF composites decreased monotonously as the expansion ratio increased, which resulted from the combined effects of CNF's nucleating ability for α-crystals and the more dominant extensional flow effect assisted by the added CNF.

Unprecedented Development of Ultrahigh Expansion Injection-Molded Polypropylene Foams by Introducing Hydrophobic-Modified Cellulose Nanofibers.

Herein, an ultrahigh 18-fold expansion of isotactic polypropylene (iPP)/cellulose nanofiber (CNF) nanocomposite foams was achieved for the first time using a core-back foam injection molding technique. It was found that CNFs were well dispersed and aligned along the cell wall in the core-back direction. Interestingly, the formations of a hybrid shish-kebab of CNFs and classic shish-kebab of PP were simultaneously achieved in the PP/CNF composites. Finally, we proposed that the combination of local strong melt strength, probably resulting from the strong alignment of CNFs and subsequent formation of hybrid shish-kebab structures, and weak melt strength in the unreinforced PP melt might be the driving force for remarkably enhancing the PP foamability.

Cellulose Nanofiber as a Distinct Structure-Directing Agent for Xylem-like Microhoneycomb Monoliths by Unidirectional Freeze-Drying.

Honeycomb structures have been attracting attention from researchers mainly for their high strength-to-weight ratio. As one type of structure, honeycomb monoliths having microscopically dimensioned channels have recently gained many achievements since their emergence. Inspired by the microhoneycomb structure that occurs in natural tree xylems, we have been focusing on the assembly of such a structure by using the major component in tree xylem, cellulose, as the starting material. Through the path that finally led us to the successful reconstruction of tree xylems by the unidirectional freeze-drying (UDF) approach, we verified the function of cellulose nanofibers, toward forming xylem-like monoliths (XMs). The strong tendency of cellulose nanofibers to form XMs through the UDF approach was extensively confirmed with surface grafting or a combination of a variety of second components (or even a third component). The resulting composite XMs were thus imparted with extra properties, which extends the versatility of this kind of material. Particularly, we demonstrated in this paper that XMs containing reduced graphene oxide (denoted as XM/rGO) could be used as strain sensors, taking advantage of their penetrating microchannels and the bulk elasticity property. Our methodology is flexible in its processing and could be utilized to prepare various functional composite XMs.

Absolute stereochemistry of fungal beauveriolide III and ACAT inhibitory activity of four stereoisomers.

Fungal beauveriolide III (BeauIII, 1b), a cyclodepsipeptide inhibiting acyl-CoA:cholesterol acyltransferase (ACAT) and showing antiatherogenic activity in mouse models, consists of L-Phe, L-Ala, D-allo-Ile, and 3-hydroxy-4-methyloctanoic acid (HMA) moieties, but the stereochemistry of the HMA part has not until now been fully defined. To determine it, four HMA stereoisomers were synthesized and labeled with (S)-(+)-2-(anthracene-2,3-dicarboximido)-1-propyl trifluoromethane sulfonate (AP-OTf), a chiral fluorescent reagent. The derivatives were separated by HPLC and compared with the natural HMA derivative, which was thereby identified as (3S,4S)HMA in BeauIII. Furthermore, the four beauveriolide III isomers ((3S,4S)BeauIII (23a), (3R,4R)BeauIII (23b), (3R,4S)BeauIII (23c), and (3S,4R)BeauIII (23d)) were synthesized, and it was shown that all the spectral data for 23a were identical with those for natural 1b. Isomers 23a and 23d showed potent inhibitory activity of lipid droplet accumulation in macrophages, while the other two isomers caused weak inhibition. Thus, the 3S configuration of BeauIII is important for this activity. Furthermore, 23a and 23d showed rather specific inhibition against the ACAT1 isozyme.

Synthesis and biological evaluation of a beauveriolide analogue library.

Synthesis of beauveriolide III (1b), which is an inhibitor of lipid droplet accumulation in macrophages, was achieved by solid-phase assembly of linear depsipeptide using a 2-chlorotrityl linker followed by solution-phase cyclization. On the basis of this strategy, a combinatorial library of beauveriolide analogues was carried out by radio frequency-encoded combinatorial chemistry. After automated purification using preparative reversed-phase HPLC, the library was tested for inhibitory activity of CE synthesis in macrophages to determine structure-activity relationships of beauveriolides. Among them, we found that diphenyl derivative 7{9,1} is 10 times more potent than 1b.