Infiltrated thin film structure with hydrogel-mediated precursor ink for durable SOFCs.

The hydrogel of biomolecule-assisted metal/organic complex has the superior ability to form a uniform, continuous, and densely integrated structure, which is necessary for fine thin film fabrication. As a representative of nature-originated polymers with abundant reactive side chains, we select the gelatin molecule as an element for weaving the metal cations. Here, we demonstrate the interaction between the metal cation and gelatin molecules, and associate it with coating quality. We investigate the rheological property of gelatin solutions interacting with metal cation from the view of cross-linking and denaturing of gelatin molecules. Also, we quantitatively compare the corresponding interactions by monitoring the absorbance spectrum of the cation. The coated porous structure is systematically investigated from the infiltration of gelatin-mediated Gd0.2Ce0.8O2-δ (GDC) precursor into Sm0.5Sr0.5CoO3-δ (SSC) porous scaffold. By applying the actively interacting gelatin-GDC system, we achieve a thin film of GDC on SSC with excellent uniformity. Compare to the discrete coating from the typical infiltration process, the optimized thin film coated structure shows enhanced performance and stability.

Redox-Active Tyrosine-Mediated Peptide Template for Large-Scale Single-Crystalline Two-Dimensional Silver Nanosheets.

Although self-assembly of various peptides has been widely applied, it is challenging to obtain single-crystalline and layer-by-layered nanostructures in a two-dimensional system. Here, we report a method for controlling the morphology and crystal growth at room temperature by a redox-active peptide template that can specifically co-assemble with metal ions. During the crystal growth, a silver ion-coordinated α-helical peptide (+3HN-YYACAYY-COO-) induces long-range atomic ordering at the air/water interface, which leads to multilayered single-crystalline silver nanosheets without an additional annealing process. Furthermore, this peptide template can facilitate efficient electron transfer between the independent metal nanosheets to improve electrochemical properties. We expect that this peptide template-based single-crystal growth method can be extended to synthesize other materials.

Biomimetic, Flexible, and Self-Healable Printed Silver Electrode by Spontaneous Self-Layering Phenomenon of a Gelatin Scaffold.

Organic-inorganic hybrid layer-by-layer (LBL) composite structures can not only increase the strength and ductility of materials but also well disperse nanomaterials for better-conducting pathways. Here, we discovered the self-assembly process of an organic and silver (Ag) LBL hybrid structure having excellent sustainability during the long-term bending cycle. During the assembly process, the organic and Ag hybrid structure can be self-assembled into a layered structure. Unlike other conventional LBL fabrication processes, we applied the hydrogel scaffold of a biological polymer, which can spontaneously phase separate into an LBL structure in a water/alcohol solvent system. This new hydrogel-based Ag LBL patterns can successfully be printed on a flexible polyimide film without nozzle-clogging problem. Although these Ag LBL patterns cracked during the bending cycle, carbonized organic compounds between the Ag layers help to self-heal within few minutes at a low temperature (<80 °C). On the basis of our new hydrogel-based Ag ink, we could fabricate a fully printed reliable microscale flexible heater. We expect that our self-layering phenomenon can expand to the broad research field of flexible electronics in the near future.

One-Step Sub-micrometer-Scale Electrohydrodynamic Inkjet Three-Dimensional Printing Technique with Spontaneous Nanoscale Joule Heating.

A one-step sub-micrometer-scale electrohydrodynamic (EHD) inkjet three-dimensional (3D)-printing technique that is based on the drop-on-demand (DOD) operation for which an additional postsintering process is not required is proposed. Both the numerical simulation and the experimental observations proved that nanoscale Joule heating occurs at the interface between the charged silver nanoparticles (Ag-NPs) because of the high electrical contact resistance during the printing process; this is the reason why an additional postsintering process is not required. Sub-micrometer-scale 3D structures were printed with an above-35 aspect ratio via the use of the proposed printing technique; furthermore, it is evident that the designed 3D structures such as a bridge-like shape can be printed with the use of the proposed printing technique, allowing for the cost-effective fabrication of a 3D touch sensor and an ultrasensitive air flow-rate sensor. It is believed that the proposed one-step printing technique may replace the conventional 3D conductive-structure printing techniques for which a postsintering process is used because of its economic efficiency.

Self-Assembly of Silver Nanowire Ring Structures Driven by the Compressive Force of a Liquid Droplet.

In a nanowire dispersed in liquid droplets, the interplay between the surface tension of the liquid and the elasticity of the nanowire determines the final morphology of the bent or buckled nanowire. Here, we investigate the fabrication of a silver nanowire ring generated as the nanowire encapsulated inside of fine droplets. We used a hybrid aerodynamic and electrostatic atomization method to ensure the generation of droplets with scalable size in the necessary regime for ring formation. We analytically calculate the compressive force of the droplet driven by surface tension as the key mechanism for the self-assembly of ring structures. Thus, for potential large-scale manufacturing, the droplet size provides a convenient parameter to control the realization of ring structures from nanowires.

Spontaneous self-welding of silver nanowire networks.

As an alternative to the traditional indium tin oxide transparent electrode, solution-processed metal nanowire thin film has been a promising candidate due to its flexibility. However, high contact resistance between the nanowires remains a major challenge to improve the performance. Here, we have investigated a one-step process of coating and welding of nanowires on flexible film. An electric field-assisted spray coating method developed in this study could generate finely charged droplets of nanowire solution at high flow rate. While charged droplets deposited on the flexible film, electric charges were flowing through the nanowire network producing electrical current. It induced Joule heating and welding at junctions of the nanowires without post-processing steps. Using the coating method, the silver nanowire thin film could be uniformly deposited evenly on a large area substrate, and spontaneously self-welding was carried out between the nanowire networks. The transparent electrode of the silver nanowire prepared by the concurrent deposition and the self-welding process could improve uniformity, roughness and sheet resistance.

Direct alignment and patterning of silver nanowires by electrohydrodynamic jet printing.

Highly aligned and patterned silver nanowires (Ag NWs) are investigated by using electrohydrodynamic (EHD) jet printing. Interaction between the flow field and the electric field as well as the mechanical stretching of the fiber jet can successfully align the Ag NWs inside the jet fiber. This technique can be applied in fabricating 1D nanostructures-based printed micro/nanoscale devices.