Tuning the Coupled-Domain Response for Efficient Ultrasonic Droplet Generation.

Acoustic microfluidic devices encompass mechanical, fluidic, and electromechanical domains. Complicated multidomain interactions require the consideration of each individual material domain, as well as coupled behaviors to achieve optimal performance. Herein, we report the co-optimization of components comprising an ultrasonic droplet generator to achieve the high-efficiency liquid atomization for operation in the 0.5-2.5-MHz frequency range. Due to the complexity of the real system, simplified 2-D representations of the device are investigated using an experimentally validated finite element analysis model. Ejection modes (i.e., frequencies at which droplet generation is predicted) are distinguished by maxima in the local pressure at the tips of an array of triangular nozzles. Resonance behaviors of the transducer assembly and fluid-filled chamber are examined to establish optimal geometric combinations concerning the chamber pressure field. The analysis identifies how domain geometries affect pressure field uniformity, broadband operation, and tip pressure amplitude. Lower frequency modes are found to focus the acoustic energy at the expense of field uniformity within the nozzle array. Resonance matching yields a nearly threefold increase in maximum attainable tip pressure amplitude. Significantly, we establish a set of design principles for these complex devices, which resembles a classical half-wave transducer, quarter-wave matching layer, and half-wave chamber layered system.

Driving frequency optimization of a piezoelectric transducer and the power supply development.

Piezoelectric transducers are commonly operated at their resonance frequency. However, from a power dissipation standpoint, this is not the ideal driving frequency. In this paper, an optimized driving frequency in between the resonance and antiresonance frequencies is proposed for the piezo-transducer. First, the optimum driving frequency is characterized using a constant vibration velocity measurement method. The actual input power reveals the lowest power dissipation frequency between the resonance and the antiresonance frequencies, where the transducer behaves inductive. The electrical parameters of the transducer are then determined by an equivalent circuit formulation, which is useful for the electrical circuit analysis of the driver design. A Class E resonant inverter is used to design a capacitive output impedance driver at the optimized frequency by utilizing a series capacitor. Compared with the traditional resonance drive, driving at the optimized frequency reduces the required power by approximately half according to the measurements performed.