Surveying the Directional Transport of Water Droplets upon Impact on Metallic Topographic Gradients.

Drop impact phenomena on raw, polished, and topography-altered gradient surfaces are investigated and presented. The main aim of this study is to demonstrate that in using a one-step industrial patterning process, it is possible to obtain metal topographical wetting gradients that can produce various desired outcomes after droplet impact. The findings could be applied to improving wind or steam turbine blades. The ranges of Weber (We) and Reynolds (Re) numbers in the study are 3-300 and 650-6500, respectively. It is demonstrated that for a fixed We, the droplet transport outcomes change from bouncing-off to side-flipping to deposition depending on the impact location and the gradient strength. The effect of We in combination with the gradient strength was also considered to demonstrate droplet behavior similar to that observed on a uniform water repellent surface and on biphilic systems. In addition, full bouncing-off and directional control have been demonstrated. For the condition We = 95 ± 3, it was possible to achieve a maximum droplet recoil height of ∼6 mm and a side motion of almost 8 mm. A combination of different outcomes (e.g., splashing on one side of a droplet and passive horizontal translation on another) was observed on the studied gradients at We > 200 due to different wetting regimes across the droplet's three-phase line.

Patterning Wettability for Open-Surface Fluidic Manipulation: Fundamentals and Applications.

Effective manipulation of liquids on open surfaces without external energy input is indispensable for the advancement of point-of-care diagnostic devices. Open-surface microfluidics has the potential to benefit health care, especially in the developing world. This review highlights the prospects for harnessing capillary forces on surface-microfluidic platforms, chiefly by inducing smooth gradients or sharp steps of wettability on substrates, to elicit passive liquid transport and higher-order fluidic manipulations without off-the-chip energy sources. A broad spectrum of the recent progress in the emerging field of passive surface microfluidics is highlighted, and its promise for developing facile, low-cost, easy-to-operate microfluidic devices is discussed in light of recent applications, not only in the domain of biomedical microfluidics but also in the general areas of energy and water conservation.

Development of a Coating-Less Aluminum Superhydrophobic Gradient for Spontaneous Water Droplet Motion Using One-Step Laser-Ablation.

Nature shows various approaches to create superhydrophobicity, such as the lotus leaf, where the superhydrophobic (SHPB) surface arising from its hierarchical surface consists of random microscale bumps with superimposed nanoscale hairs. Some natural systems, such as the hydrophilic silk of some spider's webs, even allow the passive transport of water droplets from one part of a surface to another by creating gradients in surface tension and Laplace pressure. We look to combine both ideas and replicate the superb water repellence of the lotus leaf and the surface tension gradient-driven motion of the spider silk to form an all-metal, coating-less surface that promotes spontaneous droplet motion. We present the design, fabrication, and investigation of such superhydrophobic gradient surfaces on aluminum, which are aimed at spontaneous water droplet movement for improved surface water management. One surface demonstrates a droplet travel distance of almost 2 mm for a 11 µL droplet volume. We also present surfaces that map the theoretical ranges of the surface tension gradient surfaces tested here.

Study of Micro- and Nanopatterned Aluminum Surfaces Using Different Microfabrication Processes for Water Management.

Superhydrophobic surfaces demonstrate extreme water-repellence, promoting drop-wise over film-wise condensation, increasing liquid mobility, and reducing thermal resistance for heat-exchanger applications. Introducing topographic structures can lead to modified surface free energy, as inspired by natural systems like the lotus leaf, potentially allowing coating-free ice- and frost-free surfaces under certain conditions. This work presents a study of coating-free aluminum micro/nanopatterns fabricated using micromilling or laser-etching techniques and the resultant wetting properties. Our review and experiments clarify the roles of line-edge-roughness and microstructural geometry from each microfabrication technique, which manifests in technique-specific nano- to midmicro-scale roughness, producing a hierarchical structure in both cases. For micromilling, line-edge-roughness consists of jagged burrs of 1-8 µm thickness with 10-25 µm periodicity along the microlines with constantly changing height on the order of 1-20 µm. These effects simultaneously raise the water contact angle from 52° (unprocessed aluminum) up to 136° but with strong edge pinning effects. On the other hand, laser-etched surfaces exhibit line-edge-roughness with a microstructure of 3-20 µm width and 5-10 µm in height superimposed with evenly spread spikes of 50-250 nm. This results in a high contact angle (>150°) coupled with a low contact angle hysteresis (<15°), promoting superhydrophobicity on a coating-free aluminum surface. It is also shown that for certain cases, line-edge-roughness is more important for the resultant wetting properties than the structure geometry.

Survey of Micro/Nanofabricated Chemical, Topographical, and Compound Passive Wetting Gradient Surfaces.

Surface wetting gradients are desirable due to their ability to passively transport liquid droplets without the aid of gravity. Such surfaces can be prepared through topographical or chemical methods or a compound approach involving both methods. By altering the surface free energy across a surface, a droplet that contacts such a surface will experience an actuation force toward the hydrophilic region. Such transport properties make these surfaces attractive for a range of applications from thermal management to microfluidics to the investigation of biomolecular interactions. This paper reviews passive wetting gradients that have been demonstrated over the last three decades, focusing on the types of surfaces that have been developed to date along with the materials that have been used. The corresponding wetting ranges and physical lengths over which droplet mobility has been achieved on these various types of gradient surfaces are compared to guide future developments.

Water Condensation and Droplet Shedding Behavior on Silica-Nanospring-Coated Tubes.

In this work, the water condensation performance of methylated silica-nanospring (SN)-coated horizontal aluminum tubes is assessed. Coated samples with varying nanospring mat thicknesses, from 784 to 2902 nm, were studied, which exhibited static contact angles and CA hysteresis values of 155° and 16°, respectively. Dropwise condensation and increased droplet shedding were observed on these coated tubes. Video analysis determined that tubes with 15 and 20 min SN growth times experienced an 84% increase in the condensate removal rate over the baseline. Moreover, with a hybrid wettability consisting of alternating regions of SN and bare aluminum, a 96% increase in condensate removal was experienced. Additionally, the average droplet departure size was reduced on these SN-coated tubes. SEM imaging and XEDS analysis were also performed on the tubes and revealed that the coating was reasonably durable having withstood the condensation environment. Moreover, the coated tubes were shown to exhibit the same XEDS spectra both before and after testing.

Variations of the Static Contact Angle of Ferrofluid Droplets on Solid Horizontal Surfaces in External Uniform Magnetic Fields.

The application of external uniform magnetic fields to ferrofluid droplets affects their magnetic order at the nanoscale as well as their shape at the macroscale, thus changing their contact angle with the surface. In this work, the effects of external uniform magnetic fields on the contact angles between different oil-based ferrofluid droplets and a handful of horizontal surfaces of varying wettability were studied. The contact angle is no longer constant around the ferrofluid droplet; rather, it varies in a rich yet predictable way. Droplets dispensed in the presence of the magnetic field on oleophobic surfaces adjust such that the contact angle increases at the front and back ends and decreases at the two perpendicular positions. The opposite behavior is reported for ferrofluid droplets on oleophilic surfaces. These direction-dependent changes in the contact angle can have a significant impact on the behavior of ferrofluid droplets on gradient surfaces where they can either diminish or enhance the surface tension gradient. Our work is fundamentally relevant to potential applications involving the controlled movement of ferrofluid droplets on surfaces like the lab-on-a-chip under the combined effects of a magnetic field and either a surface tension gradient or an electric field (i.e., electrowetting). It is important to understand how the two effects interact for the optimal utilization of these effects in future applications.

Characterization of Methyl-Functionalized Silica Nanosprings for Superhydrophobic and Defrosting Coatings.

Thin non-perfluoroalkoxy superhydrophobic coatings are desirable for heat exchangers because of their lower thermal resistance and reduced environmental concerns. Coatings requirements must also include robustness and longevity and facilitate high defrosting rates in refrigeration applications to warrant their adoption and use. Methyl-functionalized silica nanosprings (SN) possess water droplet static contact angles above 160° with contact angle hysteresis values as low as 6.9° for a sub-micrometer-thick coating. The methyl functional groups render the silica surface hydrophobic, whereas the geometrical and topographical characteristics of the nanosprings make it super-hydrophobic. Results show that SN are capable of removing 95% of the frost from the surface at a lower temperature than the base aluminum substrate. The sub-micrometer SN coating also decreases the time to defrost by ≈1.5 times and can withstand more than 20 frosting-defrosting cycles in a high humidity environment akin to real working conditions for heat exchangers.

Rapid molecular imaging using attenuated total internal reflection planar array infrared spectroscopy for the analysis of counterfeit pharmaceutical tablets.

A planar array infrared (PA-IR) spectrograph containing an attenuated total internal reflection (ATR) accessory has been constructed in order to permit rapid analysis of poorly transmitting materials. The technique has been optimized to allow molecular spectroscopic information to be collected in roughly 2 seconds with a corresponding peak-to-peak noise value as low as 2.14 x 10(-4) absorbance units. Additionally, up to 150 spectra could be extracted from sample sizes as large as 6 mm where each spatial element measured 40 x 200 microm at the sample position. An application study for this technique entailed developing an embedding method that allows cross-sectioned pharmaceutical tablets to be brought into intimate contact with the internal reflection element (IRE) of the accessory. A supplemental investigation involved calculating the yield strength of multiple IRE materials in order to determine the maximum amount of pressure that can be applied to a sample without damaging the IRE. Finally, feasibility was demonstrated for using the instrument/accessory as a means to rapidly authenticate suspected counterfeit pharmaceutical tablets.

The effect of HMO competition on gatekeeping, usual source of care, and evaluations of physician thoroughness.

OBJECTIVES: To examine the effects of HMO enrollment and HMO competition on evaluations of physician thoroughness through their effects on gatekeeping and having a usual source of care and to determine whether the effects of HMO competition spill over to individuals not enrolled in HMOs and whether these effects differ in those enrolled vs not enrolled in HMOs. STUDY SAMPLE: A nationally representative sample of 27 441 adults from the household component of the Community Tracking Study-Round 1 (July, 1996, through July, 1997). STUDY DESIGN: A retrospective econometric analysis of Community Tracking Study data merged with measures of HMO competition. METHODS: Gatekeeping was regressed on HMO enrollment, HMO competition, and control variables using ordered logistic regression. Usual source of care was regressed on gatekeeping, HMO enrollment, HMO competition, and control variables using logistic regression. Evaluation of physician thoroughness was regressed on gatekeeping, usual source of care, HMO enrollment, HMO competition, and control variables using multivariate regression. RESULTS: HMO competition increases use of gatekeeping and gatekeeping increases having a usual source of care for all individuals. For HMO enrollees, HMO competition increases having a usual source of care, whereas for those not in HMOs, it decreases having a usual source of care. For all individuals, having a usual source of care increases evaluation of physician thoroughness. For those in HMOs, gatekeeping decreases evaluation of physician thoroughness. CONCLUSIONS: For HMO enrollees, the overall effect of HMO competition is to increase evaluations of physician thoroughness. For those not in HMOs, although there are HMO competition spillover effects, they are offsetting, resulting in no overall effect of HMO competition on evaluations of physician thoroughness.