Influence of the Unit Cell Parameters on the Thermomechanical Non-Symmetric In-Plane Shear Behavior of 2D Biaxial Braided Preform for Thermoplastic Biocomposites.

The identification of thermomechanical in-plane shear behavior of preform is one of the most important factors to ensure the quality of the thermoplastic composites during the thermoforming process. In this present work, the non-symmetric in-plane shear behavior of flax/polypropylene 2D biaxial braided preform for thermoplastic biocomposites was characterized at elevated temperature chamber by using bias-extension test. Analytical models of a bias-extension test based on non-symmetric unit cell geometry for 2D biaxial braids were defined and applied; the thermo-condition-dependent experiments were conducted to study the temperature and displacement rate dependences. The influence of unit cell geometry parameters including braiding angle, tow waviness, and cover factor on the thermal in-plane shear behavior was deeply invested, experiments in both axial and transversal directions were performed for a complete study, and asymmetric scissor mechanisms for in-plane shear behavior were introduced and studied. Finally, a simulation of thermal impregnation distribution based on unit cell geometry was made to clarify the importance of the overall fiber volume fraction.

Effects of Micro-Braiding and Co-Wrapping Techniques on Characteristics of Flax/Polypropylene-Based Hybrid Yarn: A Comparative Study.

Micro-braiding and co-wrapping techniques have been developed over a few decades and have made important contributions to biocomposites development. In this present study, a set of flax/polypropylene (PP) micro-braided and co-wrapped yarns was developed by varying different PP parameters (PP braiding angles and PP wrapping turns, respectively) to get different flax/PP mass ratios. The effects on textile and mechanical characteristics were studied thoroughly at the yarn scale, both dry- and thermo-state tensile tests were carried out, and tensile properties were compared before and after the braiding process to study the braidabilities. It was observed that PP braiding angles of micro-braided yarn influenced the frictional damage on surface treatment agent of flax roving, the cohesive effect between PP filaments/flax roving, and the PP cover factor; PP wrapping turns of co-wrapped yarn had a strong impact on the flax roving damage and the PP coverage, which further influenced the characteristics. Micro-braided yarn and co-wrapped yarn with the same flax/PP mass ratio were compared to evaluate the two different hybrid yarn production techniques; it was proven that micro-braided yarn presented better performance.

Effect of Fabric Architecture on Tensile Behaviour of the High-Molecular-Weight Polyethylene 3-Dimensional Interlock Composite Reinforcements.

As promising fibrous reinforcements in the thick composites manufacturing, 3-dimensional warp interlock fabrics (3DWIFs) are recognised more and more in the industry for their outstanding mechanical properties compared to the 2D laminates. The present work shows the influence of the fabric's architecture on the tensile behaviour of 3DWIFs. Five kinds of 3D fabrics with different interlock structures have been designed according to the main category of binding warp yarn evolution. These five 3DWIFs, containing both binding and stuffer warp yarns and produced with the same warp and weft densities, are experimentally tested via uniaxial tensile tests. The experimental results of the different 3DWIFs have been compared to find the optimal solution based on several mechanical performances. Fabric structures have an impact on tensile properties both in the warp and weft directions. Furthermore, other influential factors, for example, the yarn crimps during the weaving process and the crimp angles of binding warp yarns in 3DWIFs, are investigated and discussed in the paper. The influence of the total crimp angles related to the binding path on the tensile properties of 3DWIFs via the inter yarns friction is summarised.

Investigation about the Effect of Manufacturing Parameters on the Mechanical Behaviour of Natural Fibre Nonwovens Reinforced Thermoplastic Composites.

To date, nonwoven fabrics made with natural fibres and thermoplastic commingled fibres have been extensively used in the composite industry for a wide variety of applications. This paper presents an innovative study about the effect of the manufacturing parameters on the mechanical behaviour of flax/PP nonwoven reinforced composites. The mechanical properties of nonwoven fabric reinforced composites are related directly to the ones of dry nonwoven reinforcements, which depend strongly on the nonwoven manufacturing parameters, such as the needle-punching and areal densities. Consequently, the influence of these manufacturing parameters will be analysed through the tensile and flexural properties. The results demonstrated that the more areal density the nonwoven fabric has, the more the mechanical behaviour can be tested for composites. By contrast, it has a complex influence on needle-punching density on the load-strain and bending behaviours at the composite scale.

Thermo-Mechanical Characterisations of Flax Fibre and Thermoplastic Resin Composites during Manufacturing.

The flax fibre reinforced composites with advanced structure, which can be regarded as recyclable parts, are potential and promising materials in the automobile industry. During their manufacturing, the reinforcements or prepregs should be performed to the desired shape beforehand. Mechanical behaviours accordingly play an important role during this process. However, this preforming process is usually under high temperatures, thus, the mechanical behaviours could be modified under this state. Especially for reinforcements produced by flax yarns, has barely been studied. To fill this gap, in this paper the thermos-mechanical characterization of Flax/Polyamide12 (PA12) commingled yarn and prepreg woven fabric is analysed using tensile and in-plane shearing tests under different temperatures and tensile speeds. The results conclusively show that strength can be improved by increasing the temperature below the PA12 melting value on woven fabrics, which is inverse tendency for single yarn. Moreover, increasing tensile speed could increase the strength of the single yarn and fabric. This reveals that the PA12 fluidity has great influence on tensile behaviour. The characterisation results would be employed as prescriptive recommendations in the process of manufacturing flax fibre-reinforced composite parts.

PEDOT:PSS-based piezo-resistive sensors applied to reinforcement glass fibres for in situ measurement during the composite material weaving process.

The quality of fibrous reinforcements used in composite materials can be monitored during the weaving process. Fibrous sensors previously developed in our laboratory, based on PEDOT:PSS, have been adapted so as to directly measure the mechanical stress on fabrics under static or dynamic conditions. The objective of our research has been to develop new sensor yarns, with the ability to locally detect mechanical stresses all along the warp or weft yarn. This local detection is undertaken inside the weaving loom in real time during the weaving process. Suitable electronic devices have been designed in order to record in situ measurements delivered by this new fibrous sensor yarn.