A Novel Approach for 3D Printing Fiber-Reinforced Mortars.

Three-dimensional printing with cement-based materials is a promising manufacturing technique for civil engineering applications that already allows for the design and the construction of complex and highly customized structures using a layer-by-layer deposition approach. The extrusion mechanism is one of the most expensive parts of the 3D printer. Also, for low-scale 3D printers, based on the shape of the extruder and the geometry limitation of the mixing blade, the 3D mixture is often limited to a narrow range of materials due to the risk of layer splitting or blockage. Therefore, there is a need to develop affordable and feasible alternatives to the current design-fabrication-application approach of 3D printers. In this paper, various newly designed mixtures of fiber-reinforced mortars that can be 3D printed using only a commercially available screw pump are analyzed based on their fresh properties and mechanical characteristics. The results, in terms of extrudability, buildability, flowability, and flexural and compressive strengths, highlight the potential of using this technology for constructing complex structures with high strength and durability. Also, the reduced facility requirements of this approach enable 3D printing to be made more available for civil engineering applications. With further innovations to come in the future, this method and these mixtures can be extended for the sustainable and economically feasible printing of single-family housing units.

Sourcing Limestone Masonry for the Restoration of Heritage Buildings: Frumoasa Monastery Case Study.

Cultural and religious heritage assessments and restorations are considered to be a fundamental requirement of any modern society because these constructions represent one of the most meaningful and tangible connections to our past. With rare exceptions, heritage buildings were built with materials and systems that could bear gravitational loads but not bending and shearing resulting from seismic loading. Thus, in many cases, earthquake ground motions have led to severe degradation and even the collapse of various parts of these structural systems. In order to address these issues, repair and replacement techniques are applied as common parts of restoration work. In the peculiar case of stone masonry structures, a standalone macroscopic examination is not self-assured and, most often, can lead to an inadequate selection of a replacement material. Therefore, a knowledge of mesoscopic, petrographic, physical and mechanical properties is compulsory in the design, planning and execution of restoration work. From this perspective, the present research has taken, as a case of study, the Frumoasa monastic complex from Iași, Romania, introducing microscopic, XRF (X-ray fluorescence) spectroscopy and petrographically based approaches, comparing three limestone samples with a sample dislodged from the original wall. The physical properties (bulk and real densities, open porosity and capillary water absorption coefficient) and the mechanical properties (compressive and tensile strengths) were also experimentally determined. The samples were extracted from stone quarries located on the territories that were part of the same historical region as the Frumoasa monastic complex. Based on the outcomes of this study, suitable criteria for the stone replacement-consisting of identifying the main structure, quarry rock petrographical parameters and physical and mechanical characteristics-were determined and applied.