Oily cold rolling mill sludge conditioned by quicklime to improve dewatering performance: optimization and mechanism study.

Dewatering is critical to oily cold rolling mill (CRM) sludge treatment. Therefore, finding an efficient, energy-saving, and applicable dewatering technology for oily CRM sludge is still urgent. This study investigated the performance of quicklime as a conditioning agent for oily CRM sludge conditioning and dewatering. The interactive effects of quicklime dosage, temperature, and time on filter cake's specific resistance to filtration (SRF) and the dewatering rate of oily CRM sludge were studied by response surface methodology (RSM). The optimal parameters for conditioning oily CRM sludge were quicklime dosage of 18.7%, temperature of 54 °C, and time of 43.3 min, which resulted in filter cake SRF of 0.50 × 1010 m/kg and dewatering rate of 61.2%. The viscosity of oily CRM sludge could be reduced by 90% after conditioned with quicklime, which caused by the neutralization or hydrolysis of high viscosity organic matter in the oil phase with quicklime to produce low viscosity organic matter. The study indicated the excellent performance of quicklime as a conditioning agent for oily CRM sludge treatment and provided an effective route for the recycling of the oily CRM sludge for steel production.

Advances on resource utilization of semi-dry desulfurization ash by thermal decomposition: a high-efficiency and low-temperature method for large-scale processing.

The semi-dry flue gas desulfurization ash (SFGDA) is an industrial waste generated by the semi-dry desulfurization process, and its resources have been continuously attracted attention. Through the method of heat decomposition, the SFGDA decomposed into CaO and SO2 has emerged as a prominent research topic. This paper summarizes various of research workers, who revealed that the decomposition temperature of CaSO4 in SFGDA is greater than 1678 K and 1603 K in the air atmosphere and N2 atmosphere, respectively, presenting challenges such as high energy consumption and limited economic feasibility. On the one hand, the effects of CO and C regulating the pyrolysis atmosphere on reducing the pyrolysis temperature were reviewed. On the other hand, the impact of additives such as Fe2O3 and FeS2 was considered. Ultimately, the joint effects of regulating atmosphere and additives were discussed, and an efficient and low-temperature decomposition route was obtained; adding solid C source and Fe2O3 for pyrolysis reaction, the decomposition temperature of CaSO4 can be reduced by at least 230 K and desulfurization efficiency exceeds 95% under the condition of micro-oxidizing atmosphere. Moreover, the CaO resulting from SFGDA decomposition can be further synthesized into calcium ferrite, while the enriched SO2 can be utilized for the production of industrial sulfuric acid, which holds promising prospects for large-scale industrial applications.

Efficient Co-Valorization of Phosphogypsum and Red Mud for Synthesis of Alkali-Activated Materials.

Phosphogypsum and red mud are bulk industrial solid wastes that trigger local environmental problems. In the present investigation, an efficient valorization process was developed through which phosphogypsum and red mud can be transformed into a precursor for the synthesis of high-strength, alkali-activated materials with a seawater-bearing sodium silicate solution as the alkaline activator. The effects of the activator modulus and liquid-to-solid ratio on the strength evolution of the synthesized AAMs as well as the microstructure and chemistry of the reaction products were investigated. The results showed that mineral reconstruction between PG and RM took place during calcination at 950 °C, forming ye'elimite, anhydrite and gehlenite, which then took part in the alkali-activation process and generated thenardite and C-A-S-H gel. The mechanical properties of the synthesized AAMs, ranging from 12.9 MPa to 40.6 MPa, were determined with the activator modulus and liquid-to-solid ratio. Results from the present investigation contributed to the facile and efficient valorization of phosphogypsum and red mud into cementitious construction materials.

Recent Advances in Alkali-Activated Materials with Seawater and Sea Sand.

The development of sustainable cementitious materials is essential and urgent for the construction industry. Benefiting from excellent engineering properties and a reduced greenhouse gas footprint, alkali-activated materials (AAM) are among the robust alternatives to Portland cement for civil infrastructure. Meanwhile, concrete production also accounts for around 20% of all industrial water consumption, and the global freshwater shortage is increasing. This review discusses recent investigations on seawater-mixed AAMs, including the effects of seawater on workability, reaction mechanism, shrinkage, short and long-term strength, binding of chloride and corrosion of steel reinforcement. Attention is also paid to the utilization of sea sand as aggregate, as well as discussions on the challenges and further research perspectives on the field application of AAMs with seawater and sea sand.

Co-treatment of municipal solid waste incineration fly ash (MSWI FA) and municipal sludge: A innovative method to improve sludge dewatering with fly ash dechlorination.

The complexity of municipal sludge dewatering is a bottleneck problem limiting resource utilization. In this paper, adding municipal solid waste incineration fly ash (MSWI FA) to municipal sludge for enhanced dewatering was applied, while the chlorine salt in MSWI FA was simultaneously removed using water in municipal sludge. The effects of different dosages and chemical components of MSWI FA on municipal sludge dewatering, and the removal effect of municipal sludge washing on Cl element were investigated. The results showed that the municipal sludge's specific resistance to filtration after co-treatment was significantly reduced, and more hydrophobic channels were formed in the vacuum suction filtration of the treated municipal sludge, conducive to efficient water removal. The moisture content of municipal sludge was reduced from 96.0% to 48.3%, and the moisture reduction rate increased from 17.7% to 32.1%. The chemical composition of MSWI FA could effectively promote the dewatering of municipal sludge, among which CaO was the best, followed by CaCl2 and NaCl, and KCl was the worst. Simultaneously, the municipal sludge showed a good effect on removing Cl from MSWI FA. The minimum Cl content in the mixture after Co-treatment is 1.5%. These results could provide a new way to dispose of MSWI FA and municipal sludge.

Subcritical hydrothermal treatment of municipal solid waste incineration fly ash: A review.

Municipal solid waste incineration fly ash (MSWI-FA) is a hazardous waste generated from the incineration process, and the harmless treatment of MSWI-FA has attracted widespread attention. Subcritical hydrothermal treatment is competitive in achieving the harmless treatment and resource recycling of MSWI-FA. It exhibits excellent performance in degrading dioxins, stabilizing heavy metals, and converting MSWI-FA into zeolite or tobermorite at low temperatures. This paper clearly introduces the characteristics of MSWI-FA, roundly summarizes the current research status of treating MSWI-FA by subcritical hydrothermal methods, and deeply clarifies the mechanisms of dioxins degradation, zeolite/tobermorite synthesis, and heavy metals stabilization. Considering the research status of handling MSWI-FA by subcritical hydrothermal methods, future research directions are proposed. Owing to the advantages of high efficiency, energy-saving, and environmental sustainability, subcritical hydrothermal treatment of MSWI-FA exhibits promising prospects for industrialization.

Basic Research on Co-treatment of Municipal Solid Waste Incineration Fly Ash and Municipal Sludge for Energy-Saving Melting.

MSWI fly ash and municipal sludge are solid wastes. Melting vitrification treatment was a resource utilization method. However, the flow temperature of grate furnace MSWI fly ash and municipal sludge was high (>1325 °C), which increased the energy consumption in the melting process. MSWI fly ash contained a large amount of CaO, and municipal sludge contained a large amount of SiO2, Al2O3, and Fe2O3. The temperature of melting vitrification can be reduced using these two kinds of CITY garbage as raw materials to change the proportion of ingredients. The eutectic characteristics of MSWI fly ash and municipal sludge and the phase diagrams of CaO-SiO2-Al2O3 (C-S-A) and CaO-SiO2-Al2O3-Fe2O3 (C-S-A-F) were analyzed in this paper. It established a low melting point mixing system. The results showed that when the amount of municipal sludge was 50-70%, the flow temperature of the mixtures was <1215 °C, which was significantly lower than that of MSWI fly ash (1490 °C) and municipal sludge (1325 °C). The optimal range of low melting point components was 14.1-36.3% CaO, 21.6-40.4% SiO2, 6.7-12.6% Al2O3, and 6.3-11.4% Fe2O3. At 400-1400 °C, the minerals in the mixtures mainly changed as follows: CaCO3 + SiO2 + Al2O3 → Ca2SiO4 + Ca3SiO5 + Ca2Al2SiO7 + Ca3Al2O6 + Ca12Al14O33 → CaAl2Si2O8. In the melting experiment, with the increase in temperature, most of the phases in the mixtures might become amorphous. Therefore, the low melting point phase anorthite (CaAl2Si2O8) only accounted for a small part of the final molten product.

Enhancing the Dewaterability of Oily Cold Rolling Mill Sludge Using Quicklime as a Conditioning Agent.

The high moisture and viscosity characteristics of oily cold rolling mill (CRM) sludge led to limitations in its recycling. In this paper, the results of using quicklime as a conditioning agent to improve the dewaterability of the oily CRM sludge cake were reported. Quicklime was selected as the best conditioning agent through conditioning-dewatering experiments because it could effectively reduce the viscosity of oily CRM sludge and improve the dewaterability of the oil sludge filter cake. The optimal conditioning effect was obtained when the quicklime dosage was 10%, the temperature was 60 °C, the liquid/solid ratio was 1.5:1, and the time was 30 min. The reduction of specific resistance to filtration was 95.9%, and the coefficient of compressibility of the filter cake decreased from 1.11 to 0.89. The dewatering rate increased from 9.0 to 52.6%. The oily CRM sludge cake formed an incompressible rigid porous structure because of conditioning with quicklime. In addition, after conditioning with quicklime, the oil content, chemical oxygen demand, and turbidity of the filtrate decreased, and the composition of the dried filter cake met the requirements of ironmaking raw materials. Using quicklime to condition the oily CRM sludge provided a green approach to waste recovery and sustainable management.

Self-Compacting Alkali-Activated Materials: Progress and Perspectives.

Alkali-activated materials (AAMs) are considered to be alternative cementitious materials for civil infrastructures. Nowadays, efforts have been made in developing AAMs with self-compacting ability. The obtained self-compacting AAMs (SCAAMs) accomplish superior passing and filling properties as well as excellent mechanical and environmental advantages. This work critically revisits recent progresses in SCAAMs including mixture proportions, fresh properties, mechanical strength, microstructure, acid and sulfate resistance, high temperature behaviors, impact resistance and interface shear strength. To facilitate direct comparison and interpretation of data from different publications, mixture proportions were normalized in terms of the content of key reactive components from precursors and activators, and correlation with mechanical behaviors was made. Moreover, special attention was paid to current research challenges and perspectives to promote further investigation and field application of SCAAMs as advanced construction material.

Study of In Situ Foamed Fly Ash Geopolymer.

Foamed fly ash geopolymer was synthesized in this work to produce geopolymeric lightweight concrete (GLWC). Fly ash was activated by sodium silicate solution, and aluminum powder was employed as an in situ chemical foaming agent. The synthesized pastes were cured at 40 °C for 28 days, with bulk densities of resultant GLWCs ranging from 600 to 1600 kg/m3. The resulting mechanical properties, thermal conductivity, microstructure, and reaction product were fully characterized. Results show that GLWC had higher mechanical strength than commercial aerated concrete and developed 80-90% of its corresponding 28 days strength after curing for 7 days. For densities from 1200 to 600 kg/m3, the thermal conductivity diminished from 0.70 to 0.22 W/mK, which is much better than that of its counterpart, ordinary Portland cement (OPC). Scanning electron microscopy (SEM) images revealed decent matrices comprising geopolymeric gel and unreacted fly ash.

Immobilization of simulated radionuclide 133Cs+ by fly ash-based geopolymer.

The recent nuclear leak in Japan once again attracted people's attention to nuclear safety problems. Because of their poor thermal stability, those low-cost materials such as cement and asphalt cannot be used for the solidification of the radioactive wastes. In this work, the solidification behavior of 133Cs(+) by fly ash-based geopolymer was investigated. Leaching tests (carried out in deionized water, sulfuric acid and magnesium sulfate solutions) revealed that the geopolymer solidification had lower cumulative fraction leaching concentration (CFLC) of 133Cs(+) than that of cemented form. The thermal stability (high-temperature and freeze-thaw resistance) and acid-resistance of the geopolymer were also both better than that of cement. The geopolymer solidification block can acquire a compressive strength up to 30 MPa after 2h calcination at 1000 °C. The morphology and mineral phases of the geopolymer and the geopolymer solidification block were characterized by SEM and XRD, and EDX analysis indicated that most of Cs associated with the amorphous geopolymer gel. These results gave encouragement for the idea that the fly ash-based geopolymer could be used as a low-cost and high-efficiency material for the immobilization of radioactive wastes.

Comparison of two adsorbents for the removal of pentavalent arsenic from aqueous solutions.

Two adsorbents, magnesia-loaded fly ash cenospheres (MGLC) and manganese-loaded fly ash cenospheres (MNLC), were prepared by wet impregnation of fly ash cenospheres with MgCl(2) solution or a mixed solution of MnCl(2) and KMnO(4), respectively. Their physicochemical properties were characterized by scanning electron microscopy, X-ray diffractometry, X-ray fluorescence spectrometry, and Fourier transform infrared spectrometry. Sorption experiments were conducted to examine the effects of adsorbent dosage, pH, time, temperature, ionic strength and competing anions on As(V) removal by MGLC and MNLC. Both MGLC and MNLC had greater pH buffering capacity and were less affected by changes in ionic strength. Competing anions (carbonate and dihydric phosphate) had a larger impact on As(V) removal by MNLC than by MGLC. Adsorption on MNLC reached equilibrium at 60 min, while adsorption on MGLC reached equilibrium at 120 min. The Langmuir adsorption isotherm was a good fit for the experimental data of As(V) adsorption on MGLC and MNLC, and the adsorption kinetics for both followed the pseudo-second-order rate equation. MGLC and MNLC had a larger removal capacity for As(V) than the cenospheres. Compared with MNLC, MGLC is a better absorbent.