Theoretical reasons for rapid heating of vegetable oils by microwaves.

Water and high-moisture foods are readily heated in microwaves due to their relatively high dielectric loss factors. Vegetable oil, on the other hand, has a much smaller loss factor (about 1/100th that of water), and is generally believed to be unsuitable for microwave heating. In this study, we conducted experiments to compare heating rates between vegetable oil and pure water in a 2450 MHz microwave oven. We found that the vegetable oil samples were heated rapidly in microwaves, and even faster (1.4-2.0 times) than the water samples. To provide a theoretical explanation, we developed a 3-D computer simulation model. The simulation revealed an approximately 10-fold stronger electric field in oil compared to water, resulting in a similar amount of microwave power being absorbed by the oil and water samples. As the absorbed microwave power was converted into thermal energy, the oil samples were heated faster due to their smaller specific heat (1/2 that of water). But we also found that when the dimensions of oil are smaller than half the microwave wavelength, oil is heated slower than water due to the absence of hot spot areas. This study provides a theoretical explanation for microwave heating of vegetable oils and demonstrates opportunities for utilizing microwave energy to electrify industrial heating of vegetable oils.

Hybrid mixture theory-based modeling of transport of fluids, species, and heat in food biopolymers subjected to freeze-thaw cycles.

A hybrid mixture theory (HMT)-based unsaturated transport (pores not saturated with liquid) model was applied to a food matrix subjected to freezing and freeze-thaw cycles. The model can explain the fluid, species, and heat transport, ice formation, thermomechanical changes, and the freezing point depression occurring inside food biopolymers during freezing. Volume changes during freezing were calculated using the stresses due to pore pressure and the phase-change based mechanical strain. The Eulerian-Lagrangian transformation was performed for solving the equations using a finite element mesh in Lagrangian coordinates. The predicted temperature profiles for constant and fluctuating freezing temperature conditions showed agreement with experimental data with reasonable accuracy (RMSE = 2.86°C and 2.23°C, respectively). The multiscale transport model coupled with a physical chemistry-based relation was able to predict solute concentration and the freezing point depression in potatoes with greater accuracy than an empirical equation published in the literature. Sudden temperature fluctuations representing the opening and closing of a freezer door were investigated using this solution scheme, and conditions causing less damage to the food were identified. PRACTICAL APPLICATION: Food materials are subjected to freeze-thaw cycles during storage, shipping, and distribution to the consumers. The study uses numerical modeling and experimental validation to elucidate the principles affecting ice formation, solute migration, and temperature changes. Outcomes will allow processors to improve the quality of frozen foods with improved design of freezing operation, and storage and distribution strategies.

Microwave frying and post-frying of French fries.

French fries are popular items in the diets of many countries, but the high oil content is a major health concern for consumers. Numerous novel frying techniques have been explored by the fast food service industry and the research community to address such concern. This research aimed to study the influence of microwave heating at two frequencies (2.45 and 5.85 GHz), both individually or in combination, in frying and post-frying on oil reduction in French fries. Results showed that microwave frying reduced the frying time by 30 - 40%, with equivalent product quality attributes in terms of oil content, color, and texture, as compared to deep-oil frying. Oil intake increased with increasing moisture loss during frying, regardless of the frying methods. Post-frying condition was the key to oil reduction. Specifically, a 60 s microwave heating after frying reduced the oil content by 18 - 23%. Compared to 2.45 GHz, microwaves at 5.85 GHz could produce French fries with significantly lower oil content (p ≤ 0.05) and better quality attributes such as color and texture. This study demosntrated the potential of microwave heating in production of deep-fried French fries with lower oil content and better quality.

Stress relaxation properties of bananas during drying.

Bananas' mechanical properties are affected by the ripening and the drying processes since they induce profound microstructural changes. In this study, first, the interacting effect of the ripening and the drying processes on the mode of viscoelastic behavior of bananas was investigated. Second, the stress relaxation properties of fully ripe bananas were measured as a function of the hot air drying conditions. Finally, the two-element generalized Maxwell model was fitted to the experimental data. Thus, this study clarified the dependence of the mode of rheological behavior on both the ripening stage and the moisture content. It showed that bananas start softening at the onset of the drying when the fruit moisture content is high. The softening is reversed at a critical value, at which the bananas start regaining stiffness with further moisture reduction. The critical moisture content value decreases with ripening from 1.4 g/g solids for green bananas (5-11% Brix percentage) to 1.23 g/g solids for half-ripe bananas (15-20% Brix percentage) and eventually vanishes when the bananas are fully ripe (25-31% Brix percentage). The stress relaxation properties measured with fully ripe bananas substantiated the initial findings on the influence of the ripening stage on the mode of rheological behavior. The relaxation moduli displayed a decreasing trend with decrease in the moisture content for 40, 60, and 80°C drying temperatures and decayed with time as expected for viscoelastic bodies. Lastly, the two-element generalized Maxwell model fitted well to the experimental data with the root mean square error varying between 0.06 × 10-5 and 90.6 × 10-5 MPa.

Physical and viscoelastic properties of carrots during drying.

It is essential to understand the physical and mechanical properties of a product since these properties affect the structure, texture, and ultimately consumer acceptance. The effect of drying conditions on dynamic viscoelastic properties, stress relaxation function and creep compliance, and physical properties, such as moisture distribution, color parameters, and shrinkage, was studied. An increase in drying temperature and duration resulted in a decrease in moisture content and volume, which were highly correlated (R = .988). Water evaporation followed the falling rate period, demonstrating that the water transport was limited by internal resistances. The decomposition of carotenoids led to a decrease in magnitude of color parameters (L, a, and b), between 30.1% and 51.6% with 4 hr drying. It was observed that the material shrinkage and moisture content highly affected the mechanical properties; increased stress relaxation modulus and decreased creep compliance values of the sample. The creep behavior, expressed with Burger's model (R2 ≥ .986), was highly dependent on moisture content. The linear viscoelastic region of carrots was found to be at strains lower than 3%. The three-element Maxwell model well fitted to describe the viscoelastic behavior of carrots (R2 ≥ .999, RMSE ≤ 2.08 × 10-4 ). The storage moduli (G') were higher than loss moduli (G″), indicating that samples presented solid-like behavior. The findings can be used to improve the textural attributes of carrots and carrot-based products.

Characterization of Mechanical Texture Attributes of Cooked Milled Rice by Texture Profile Analyses and Unraveling Viscoelasticity Properties Through Rheometry.

The mechanical attributes of cooked rice grains reflected by textural characteristics capture consumers preferences. Two of these attributes such as hardness and stickiness are typically indicated in grain quality evaluation programs by the amylose content of rice. However, the association of amylose content with two other textural attributes such as cohesiveness and springiness remains unknown. Hence, texture profile analyses play a role in quantifying these mechanical parameters of texture. Rheometry on the other hand can be utilized to characterize both viscous and elastic properties of rice during cooking in a water-rice proportion closer to what consumers typically use for cooking. In this chapter, methods for texture profiling and rheometry are presented to capture inferences on cooking quality modeling. Data extracted from rice texture and viscoelastic properties that go beyond what amylose content can predict, has been deciphered through mathematical modeling, which can help predict cooking quality of new rice breeding lines to improve textural and cooking quality specifications.

Comparison of Microwave and Conventional Frying on Quality Attributes and Fat Content of Potatoes.

A comparative analysis of quality attributes (moisture, fat, color, and relaxation modulus) of French fries was performed between conventional and microwave frying. Experiments were performed in triplicate for both frying operations at temperatures of 177, 185, and 193 °C for frying times of 60, 90, and 120 s. The real-time pressure and temperature profiles at above conditions indicated that during microwave frying, gage pressure had greater magnitudes that lasted longer, and the temperature increased to boiling point of water faster in comparison to conventional frying. Lower magnitude of negative pressure during microwave frying is expected to have caused lower fat content in fries obtained using this method (0.08 g/g solids less at 185 °C and 0.07 g/g solids less at 193 °C) than conventional frying. The lightness parameter (L* ) decreased to a lesser extent in microwave frying than in conventional frying. The stress relaxation function of the French fries were significantly different between the 2 frying operations. Consumer test confirmed that reduced fat uptake during microwave frying did not compromise with desirable quality attributes of French fries. X-ray micro-computed tomography scanning provided complementary understanding about differences in microstructural properties of fries made using microwave and conventional frying.

Microstructural Characterization of Fried Potato Disks Using X-Ray Micro Computed Tomography.

Microstructural properties play a key role to affect oil uptake and product quality during frying of foods. The objective of this study was to observe the complex microstructural changes and mass transfer mechanisms in potato disks during frying. The potato disks of 1.65 mm thickness were fried at 190 °C for 0, 20, 40, 60, and 80 s. X-ray micro-computed tomography (CT) was used for 3-dimensional (3D) imaging of microstructure of porous potato disks. Total porosity, pore size distribution, oil content, and air content of potato disks were calculated from resulting 3D data sets. Oil and air content measured by analysis of micro-CT images followed trends similar to Soxtec and gas pycnometry methods, respectively. Image analysis showed a significant change in pore size distribution as a function of frying time. Frying time was also observed to have an effect on tortuosity, which is an important microstructural fluid transport property. Tortuosity was measured by path length ratio method from 3D data sets obtained from image analysis. A linear inverse relationship was observed between porosity and tortuosity where tortuosity decreased with the increase of porosity. It was also observed that during frying, oil content increased with the decrease of tortuosity. This phenomenon indicated that the lower tortuosity created a less complicated and sinuous path, thus resulting in less resistance to oil penetration. Micro-CT technique can serve as an effective tool for elucidating microstructure of fried foods, and can provide complementary information to conventional lab techniques.

Transport Mechanisms and Quality Changes During Frying of Chicken Nuggets--Hybrid Mixture Theory Based Modeling and Experimental Verification.

Hybrid mixture theory (HMT) based 2-scale fluid transport relations of Takhar coupled with a multiphase heat transfer equation were solved to model water, oil and gas movement during frying of chicken nuggets. A chicken nugget was treated as a heterogeneous material consisting of meat core with wheat-based coating. The coupled heat and fluid transfer equations were solved using the finite element method. Numerical simulations resulted in data on spatial and temporal profiles for moisture, rate of evaporation, temperature, oil, pore pressure, pressure in various phases, and coefficient of elasticity. Results showed that most of the oil stayed in the outer 1.5 mm of the coating region. Temperature values greater than 100 °C were observed in the coating after 30 s of frying. Negative gage-pore pressure (p(w) < p(g)) magnitudes were observed in simulations, which is in agreement with experimental observations of Sandhu and others. It is hypothesized that high water-phase capillary pressure (p(c) > p(g)) in the hydrophilic matrix causes p(w) < p(g), which further results in negative pore pressure. The coefficient of elasticity was the highest at the surface (2.5 × 10(5) Pa) for coating and the interface of coating and core (6 × 10(5) Pa). Kinetics equation for color change obtained from experiments was coupled with the HMT based model to predict the color (L, a, and b) as a function of frying time.