Reverse Micellar Dyeing of Cotton Fabric with Reactive Dye Using Biodegradable Non-Ionic Surfactant as Nanoscale Carrier: An Optimisation Study by One-Factor-at-One-Time Approach.

This study investigates the feasibility of using biodegradable secondary alcohol ethoxylate (SAE) non-ionic surfactant as a building block for the formation of reverse micelles, functioning as reactive dye carriers for the dyeing of cotton fabric in non-aqueous octane medium. Ten dyeing parameters were optimised, by a one-factor-at-a-time approach, namely: (i) effect of colour fixation agent; (ii) surfactant-to-water mole ratio; (iii) surfactant-to-co-surfactant mole ratio; (iv) volume of soda ash; (v) volume of dye; (vi) solvent-to-cotton ratio; (vii) dyeing temperature; (viii) dyeing time; (ix) fixation time; (x) soda-ash-to-cotton ratio. The colour properties, fastness properties and physical properties of SAE-dyed samples were experimentally compared with the conventional water-dyed samples. The optimised condition was found when SAE samples were dyed as follows: (a) 1:20 surfactant-to-water ratio; (b) 1:8 surfactant-to-co-surfactant ratio; (c) 10:1 solvent ratio; (d) 40 min dyeing time; (e) 60 min fixation time; and (f) 70 °C dyeing and fixation temperature. The results showed that SAE-dyed samples have better colour strength, lower reflectance percentage and comparable levelness, fastness and physical properties than that of water-dyed samples. SEM images revealed that the dyed cotton fibres had no severe surface damage caused by an SAE-based reverse micellar dyeing system. The TEM image depicts that the reverse micelle was of nanoscale, spherical-shaped and had a core-shell structure, validating the presence of reverse micelle as a reactive dye carrier and the potential of an SAE-based reverse micellar system for dyeing of cotton fabrics.

A Computer Color-Matching Study of Reverse Micellar Dyeing of Wool with Reactive Dyes.

Computer color-matching (CCM) and the levelness of poly(ethylene glycol)-based reverse-micellar dyed wool fabrics in octane and nonane were investigated and compared with a conventional water-based dyeing system. Reflectance curves and calibration curves exhibited no chromatic change and maintained high linearity in both dyeing systems. The linearity of water-dyed calibration curves was slightly higher than that of the reverse-micellar dyed curves. The color yield, in term of K/Ssum values, of solvent-dyed samples was found to be generally higher than that of water-based dyed samples at various calibrated dye concentrations. The concentrations predicted by CCM were close to the theoretical concentrations for both dyeing methods. This indicates that octane- and nonane-assisted reverse-micellar dyeing of wool is able to generate color recipes comparable to the conventional water-based dyeing system. The solvent-dyed samples, measured by the relative unlevelness indices (RUI), exhibit good-to-excellent levelness, which is highly comparable with the water-dyed samples.