CO2 reaction with hydrated class H well cement under geologic sequestration conditions: effects of flyash admixtures.

The rate and mechanism of reaction of pozzolan-amended Class H cement exposed to both supercritical CO2 and CO2-saturated brine were determined under geologic sequestration conditions to assess the potential impact of cement degradation in existing, wells on CO2 storage integrity. The pozzolan additive chosen, Type F flyash, is the most common additive used in cements for well sealing in oil-gas field operations. The 35:65 and 65:35 (v/v) pozzolan-cement blends were exposed to supercritical CO2 and CO2-saturated brine and underwent cement carbonation. Extrapolation of the carbonation rate for the 35:65 case suggests a penetration depth of 170-180 mm for both the CO2-saturated brine and supercritical CO2 after 30 years. Despite alteration in both pozzolan systems, the reacted cement remained relatively impermeable to fluid flow after exposure to brine solution saturated with CO2, with values well below the American Petroleum Institute recommended maximum well cement permeability of 200 microD. Analyses of 50: 50 pozzolan-cement cores from a production well in a sandstone reservoir exhibited carbonation and low permeability to brine solution saturated with CO2, which are consistent with our laboratory findings.

Rate of CO2 attack on hydrated Class H well cement under geologic sequestration conditions.

Experiments were conducted to study the degradation of hardened cement paste due to exposure to CO2 and brine under geologic sequestration conditions (T = 50 degrees C and 30.3 MPa). The goal was to determine the rate of reaction of hydrated cement exposed to supercritical CO2 and to CO2-saturated brine to assess the potential impact of degradation in existing wells on CO2 storage integrity. Two different forms of chemical alteration were observed. The supercritical CO2 alteration of cement was similar in process to cement in contact with atmospheric CO2 (ordinary carbonation), while alteration of cement exposed to CO2-saturated brine was typical of acid attack on cement. Extrapolation of the hydrated cement alteration rate measured for 1 year indicates a penetration depth range of 1.00 +/- 0.07 mm for the CO2-saturated brine and 1.68 +/- 0.24 mm for the supercritical CO2 after 30 years. These penetration depths are consistent with observations of field samples from an enhanced oil recovery site after 30 years of exposure to CO2-saturated brine under similar temperature and pressure conditions. These results suggest that significant degradation due to matrix diffusion of CO2 in intact Class H neat hydrated cement is unlikely on time scales of decades.

Degradation of well cement by CO2 under geologic sequestration conditions.

Experiments were conducted to assess the durability of cements in wells penetrating candidate formations for geologic sequestration of CO2. These experiments showed a significant variation in the initial degradation (9 days of exposure) based on the curing conditions. The high-temperature (50 degrees C) and high-pressure (30.3 MPa) curing environment increased the degree of hydration and caused a change in the microstructure and distribution of the Ca(OH)2(s) phase within the cement. Cement cured at 50 degrees C and 30.3 MPa (representing sequestration conditions) proved to be more resistant to carbonic acid attack than cement cured at 22 degrees C and 0.1 MPa. The cement cured at 50 degrees C and 30.3 MPa exhibited a shallower depth of degradation and displayed a well-defined carbonated zone as compared to cement cured under ambient conditions. This is likely due to smaller, more evenly distributed Ca(OH)2(s) crystals that provide a uniform and effective barrier to CO2 attack.