Disrupting Density-Dependent Property Scaling in Hierarchically Architected Foams.

Creating lightweight architected foams as strong and stiff as their bulk constituent material has been a long-standing effort. Typically, the strength, stiffness, and energy dissipation capabilities of materials severely degrade with increasing porosity. We report nearly constant stiffness-to-density and energy dissipation-to-density ratios─a linear scaling with density─in hierarchical vertically aligned carbon nanotube (VACNT) foams with a mesoscale architecture of hexagonally close-packed thin concentric cylinders. We observe a transformation from an inefficient higher-order density-dependent scaling of the average modulus and energy dissipated to a desirable linear scaling as a function of the increasing internal gap between the concentric cylinders. From the scanning electron microscopy of the compressed samples, we observe an alteration in the deformation modality from local shell buckling at a smaller gap to column buckling at a larger gap, governed by an enhancement in the number density of CNTs with the increasing internal gap, leading to better structural stiffness at low densities. This transformation simultaneously improves the foams' damping capacity and energy absorption efficiency as well and allows us to access the ultra-lightweight regime in the property space. Such synergistic scaling of material properties is desirable for protective applications in extreme environments.

Exceptional-point-based accelerometers with enhanced signal-to-noise ratio.

Exceptional points (EP) are non-Hermitian degeneracies where eigenvalues and their corresponding eigenvectors coalesce1-4. Recently, EPs have attracted attention as a means to enhance the responsivity of sensors, through the abrupt resonant detuning occurring in their proximity5-20. In many cases, however, the EP implementation is accompanied by noise enhancement, leading to the degradation of the sensor's performance15-20. The excess noise can be of fundamental nature (owing to the eigenbasis collapse) or of technical nature associated with the amplification mechanisms utilized for the realization of EPs. Here we show, using an EP-based parity-time symmetric21,22 electromechanical accelerometer, that the enhanced technical noise can be surpassed by the enhanced responsivity to applied accelerations. The noise owing to eigenbasis collapse is mitigated by exploiting the detuning from a transmission peak degeneracy (TPD) - which forms when the sensor is weakly coupled to transmission lines - as a measure of the sensitivity. These TPDs occur at a frequency and control parameters for which the biorthogonal eigenbasis is still complete and are distinct from the EPs of the parity-time symmetric sensor. Our device shows a threefold signal-to-noise-ratio enhancement compared with configurations for which the system operates away from the TPD.

Extreme Dynamic Performance of Nanofiber Mats under Supersonic Impacts Mediated by Interfacial Hydrogen Bonds.

Achieving extreme dynamic performance in nanofibrous materials requires synergistic exploitation of intrinsic nanofiber properties and inter-fiber interactions. Regardless of the superior intrinsic stiffness and strength of carbon nanotubes (CNTs), the weak nature of van der Waals interactions limits the CNT mats from achieving greater performance. We present an efficient approach to augment the inter-fiber interactions by introducing aramid nanofiber (ANF) links between CNTs, which forms stronger and reconfigurable interfacial hydrogen bonds and π-π stacking interactions, leading to synergistic performance improvement with failure retardation. Under supersonic impacts, strengthened interactions in CNT mats enhance their specific energy absorption up to 3.6 MJ/kg, which outperforms widely used bulk Kevlar-fiber-based protective materials. The distinct response time scales of hydrogen bond breaking and reformation at ultrahigh-strain-rate (∼107-108 s-1) deformations additionally manifest a strain-rate-dependent dynamic performance enhancement. Our findings show the potential of nanofiber mats augmented with interfacial dynamic bonds─such as the hydrogen bonds─as low-density structural materials with superior specific properties and high-temperature stability for extreme engineering applications.

Extreme Energy Dissipation via Material Evolution in Carbon Nanotube Mats.

Thin layered mats comprised of an interconnected meandering network of multiwall carbon nanotubes (MWCNT) are subjected to a hypersonic micro-projectile impact test. The mat morphology is highly compliant and while this leads to rather modest quasi-static mechanical properties, at the extreme strain rates and large strains resulting from ballistic impact, the MWCNT structure has the ability to reconfigure resulting in extraordinary kinetic energy (KE) absorption. The KE of the projectile is dissipated via frictional interactions, adiabatic heating, tube stretching, and ultimately fracture of taut tubes and the newly formed fibrils. The energy absorbed per unit mass of the film can range from 7-12 MJ kg-1, much greater than any other material.

Superior Energy Dissipation by Ultrathin Semicrystalline Polymer Films Under Supersonic Microprojectile Impacts.

Distinct deformation mechanisms that emerge in nanoscale enable the nanostructured materials to exhibit outstanding specific mechanical properties. Here, we present superior microstructure- and strain-rate-dependent specific penetration energy (up to ∼3.8 MJ kg-1) in semicrystalline poly(vinylidene fluoride-co-trifluoroethylene) (P(VDF-TrFE)) thin films subjected to high-velocity (100 m s-1 to 1 km s-1) microprojectile (diameter: 9.2 µm) impacts. The geometric-confinement-induced nanostructural evolutions enable the sub-100 nm thick P(VDF-TrFE) films to achieve high specific penetration energy with high strain delocalization across the broad impact velocity range, superior to both bulk protective materials and previously reported nanomaterials. This high specific penetration energy arises from the substantial stretching of the two-dimensionally oriented highly mobile polymer chains that engage abundant viscoelastic and viscoplastic deformation mechanisms that are further enhanced by the intermolecular dipole-dipole interactions. These key findings provide insights for using nanostructured semicrystalline polymers in the development of lightweight, high-performance soft armors for extreme engineering applications.

Asymmetric acoustic energy transport in non-Hermitian metamaterials.

The ability to control and direct acoustic energy is essential for many engineering applications such as vibration and noise control, invisibility cloaking, acoustic sensing, energy harvesting, and phononic switching and rectification. The realization of acoustic regulators requires overcoming fundamental challenges inherent to the time-reversal nature of wave equations. Typically, this is achieved by utilizing either a parameter that is odd-symmetric under time-reversal or by introducing passive nonlinearities. The former approach is power consuming while the latter has two major deficiencies: it has high insertion losses and the outgoing signal is harvested in a different frequency than that of the incident wave due to harmonic generation. Here, a unique approach is adopted that exploits spatially distributed linear and nonlinear losses in a fork-shaped resonant metamaterials. This compact metamaterial design demonstrates asymmetric acoustic reflectance and transmittance, and acoustic switching. In contrast to previous studies, the non-Hermitian metamaterials exhibit asymmetric transport with high frequency purity of the outgoing signal.

High-velocity projectile impact induced 9R phase in ultrafine-grained aluminium.

Aluminium typically deforms via full dislocations due to its high stacking fault energy. Twinning in aluminium, although difficult, may occur at low temperature and high strain rate. However, the 9R phase rarely occurs in aluminium simply because of its giant stacking fault energy. Here, by using a laser-induced projectile impact testing technique, we discover a deformation-induced 9R phase with tens of nm in width in ultrafine-grained aluminium with an average grain size of 140 nm, as confirmed by extensive post-impact microscopy analyses. The stability of the 9R phase is related to the existence of sessile Frank loops. Molecular dynamics simulations reveal the formation mechanisms of the 9R phase in aluminium. This study sheds lights on a deformation mechanism in metals with high stacking fault energies.

Impact absorption properties of carbon fiber reinforced bucky sponges.

We describe the super compressible and highly recoverable response of bucky sponges as they are struck by a heavy flat-punch striker. The bucky sponges studied here are structurally stable, self-assembled mixtures of multiwalled carbon nanotubes (MWCNTs) and carbon fibers (CFs). We engineered the microstructure of the sponges by controlling their porosity using different CF contents. Their mechanical properties and energy dissipation characteristics during impact loading are presented as a function of their composition. The inclusion of CFs improves the impact force damping by up to 50% and the specific damping capacity by up to 7% compared to bucky sponges without CFs. The sponges also exhibit significantly better stress mitigation characteristics compared to vertically aligned CNT foams of similar densities. We show that delamination occurs at the MWCNT-CF interfaces during unloading, and it arises from the heterogeneous fibrous microstructure of the bucky sponges.

Dynamic creation and evolution of gradient nanostructure in single-crystal metallic microcubes.

We demonstrate the dynamic creation and subsequent static evolution of extreme gradient nanograined structures in initially near-defect-free single-crystal silver microcubes. Extreme nanostructural transformations are imposed by high strain rates, strain gradients, and recrystallization in high-velocity impacts of the microcubes against an impenetrable substrate. We synthesized the silver microcubes in a bottom-up seed-growth process and use an advanced laser-induced projectile impact testing apparatus to selectively launch them at supersonic velocities (~400 meters per second). Our study provides new insights into the fundamental deformation mechanisms and the effects of crystal and sample-shape symmetries resulting from high-velocity impacts. The nanostructural transformations produced in our experiments show promising pathways to developing gradient nanograined metals for engineering applications requiring both high strength and high toughness-for example, in structural components of aircraft and spacecraft.