Electrochemical conversion of chromium from tannery effluents for potential reuse in industrial applications.

Electrochemical oxidation of trivalent chromium from leather tanning mud waste leachates (containing ca 6 g.L-1 Cr(III)) to its hexavalent form was carried out using a PbOx/Pb anode electrode in a prototype small (0.4 L) cylindrical batch electrochemical reactor. The PbOx/Pb anode was prepared by electrochemical anodization at constant current (75 mA cm-2 for 30 min) in a sulfuric acid solution and characterized by the cyclic voltammetry technique to investigate the effect of pH on the process. It was found that at pH = 3, Cr(III) oxidation prevails over the competing water oxidation-oxygen evolution reaction (OER), hence increasing the efficiency of the process. A detailed study of pH (0-3), current density (12-24 mA cm-2), and cell type (divided-undivided) effects on bulk electrolysis of Cr(III) leachates in the batch prototype reactor resulted in process optimization. At pH = 3, 12 mA cm-2 and a cathode inserted in a porous diaphragm envelope, nearly 70% conversion was achieved at a nearly 60% current efficiency, among the highest in the previously reported literature. The method (further optimized with an ion-selective membrane separator) could offer an attractive route for tannery Cr(III) conversion to Cr(VI) for reuse as an etchant or electroplating agent.

Methanol Oxidation at Platinum Coated Black Titania Nanotubes and Titanium Felt Electrodes.

Optimized Pt-based methanol oxidation reaction (MOR) anodes are essential for commercial direct methanol fuel cells (DMFCs) and methanol electrolyzers for hydrogen production. High surface area Ti supports are known to increase Pt catalytic activity and utilization. Pt has been deposited on black titania nanotubes (bTNTs), Ti felts and, for comparison, Ti foils by a galvanic deposition process, whereby Pt(IV) from a chloroplatinate solution is spontaneously reduced to metallic Pt (at 65 °C) onto chemically reduced (by CaH2) TNTs (resulting in bTNTs), chemically etched (HCl + NaF) Ti felts and grinded Ti foils. All Pt/Ti-based electrodes prepared by this method showed enhanced intrinsic catalytic activity towards MOR when compared to Pt and other Pt/Ti-based catalysts. The very high/high mass specific activity of Pt/bTNTs (ca 700 mA mgPt-1 at the voltammetric peak of 5 mV s-1 in 0.5 M MeOH) and of Pt/Ti-felt (ca 60 mA mgPt-1, accordingly) make these electrodes good candidates for MOR anodes and/or reactive Gas Diffusion Layer Electrodes (GDLEs) in DMFCs and/or methanol electrolysis cells.

Galvanic Deposition of Pt Nanoparticles on Black TiO2 Nanotubes for Hydrogen Evolving Cathodes.

A galvanic deposition method for the in-situ formation of Pt nanoparticles (NPs) on top and inner surfaces of high-aspect-ratio black TiO2 -nanotube electrodes (bTNTs) for true utilization of their total surface area has been developed. Density functional theory calculations indicated that the deposition of Pt NPs was favored on bTNTs with a preferred [004] orientation and a deposition mechanism occurring via oxygen vacancies, where electrons were localized. High-resolution transmission electron microscopy images revealed a graded deposition of Pt NPs with an average diameter of around 2.5 nm along the complete nanotube axis (length/pore diameter of 130 : 1). Hydrogen evolution reaction (HER) studies in acidic electrolytes showed comparable results to bulk Pt (per geometric area) and Pt/C commercial catalysts (per mg of Pt). The presented novel HER cathodes of minimal engineering and low noble metal loadings (µg cm-2 range) achieved low Tafel slopes (30-34 mV dec-1 ) and high stability in acidic conditions. This study provides important insights for the in-situ formation and deposition of NPs in high-aspect-ratio structures for energy applications.

Oxygen Evolution Reaction at IrO2/Ir(Ni) Film Electrodes Prepared by Galvanic Replacement and Anodization: Effect of Precursor Ni Film Thickness.

IrO2/Ir(Ni) film electrodes of variable Ni content have been prepared via a galvanic replacement method, whereby surface layers of pre-deposited Ni are replaced by Ir, followed by electrochemical anodization. Electrodeposition of Ni on a glassy carbon electrode support has been carried out at constant potential and the charge of electrodeposited Ni controlled so as to investigate the effect of precursor Ni layer thickness on the electrocatalytic activity of the corresponding IrO2/Ir(Ni)/GC electrodes for the oxygen evolution reaction (OER). After their preparation, these electrodes were characterized by microscopic (SEM) and spectroscopic (EDS, XPS) techniques, revealing the formation of Ir deposits on the Ni support and a thin IrO2 layer on their surfaces. To determine the electroactive surface area of the IrO2 coatings, cyclic voltammograms were recorded in the potential range between hydrogen and oxygen evolution and the charge under the anodic part of the curves, corresponding to Ir surface oxide formation, served as an indicator of the quantity of active IrO2 in the film. The electrocatalytic activity of the coatings for OER was investigated by current-potential curves under steady state conditions, revealing that the catalysts prepared from thinner Ni films exhibited enhanced electrocatalytic performance.