Optical absorption measurements of hydrogen chloride at high temperature and high concentration in the presence of water using a tunable diode laser system for application in pyrohydrolysis non-ferrous industrial process control.

A tunable diode laser (TDL) was used to measure hydrogen chloride (HCl) spectra at 5747 cm(-1) (1.74 µm) and temperatures of 25-950 °C in a quartz cell. The purpose was to evaluate the capability of monitoring HCl concentration under pyrohydrolysis conditions using a near-infrared (NIR) laser. These conditions are characterized by 20-40% HCl, 2-40% H2O, and the presence of metal chloride vapors at temperatures of 600-1000 °C. Spectral peak area measurements of HCl-N2 mixtures at atmospheric pressure and a path length of 8.1 cm showed linear absorption behavior between concentrations of 5-95% and temperatures of 25-950 °C. Results from the addition of 2-40% water (H2O) indicate that the HCl peak area relationships are not affected for temperatures of 350-950 °C. Evaporating NiCl2 within the cell did not show spectral interference effects with HCl between 650 and 850 °C. The results from this work indicate that a near-infrared optical sensor is capable of measuring high HCl concentrations at high temperatures in the presence of high H2O content during pyrohydrolysis process conditions.