Workplace noise exposure after modernisation of an aluminium processing complex.

The aim of this study was to assess to which extent modernisation of an aluminium production complex reduced occupational noise hazard for jobs with the highest potential of exposure. Periodical measurements of noise level were taken at the same workplaces using the same method, before and after modernisation of all plants. The results were compared with the recommended standard. After modernisation, the noise was significantly reduced in all sections of all plants. The greatest reduction was measured in the foundry. After modernisation, the portion of workplaces with excessive noise level dropped significantly (chisquare=21.315; p<0.0001) from 78.4% to 13%. Noise remained a problem in ingot casting and dross skimming section. In the anode plant, noise remained a problem in the green mill section where noise intensities generated by mills and vibrocompactors varied from 95 dB(A) to 102 dB(A). In the electrolysis plant, the portion of workplaces with extensive noise dropped from 77.8% to 39.3% after modernisation (p=0.0019). Noise remains to be a problem at the anode covering section where levels rise up to 100 dB(A). The modernisation of the factory has considerably reduced the noise level in the working environment of all plants, but it can not be reduced completely.

Exposure to chemical agents in aluminium potrooms.

OBJECTIVES: To assess the effects of modernization of aluminium production on reducing the chemical health hazards in the working environment in aluminium potrooms (smelter). Modernization included the introduction ofa technique of point feeding of alumina and aluminium fluoride into the pots, semi-automatic equipment and computerized control. METHODS: Periodical environmental measurements of chemical substances, dusts containing alumina and fluorides, and gases, i.e., carbon monoxide, carbon dioxide, sulphur dioxide, hydrogen fluoride, nitrogen dioxide, and difluorosulphide, were performed at the same workplaces before (1986-1988) and sixteen years later, after modernization (2004). The measured values were compared with the recommended occupational safety and health standards. RESULTS: The concentrations of total dust (alumina and fluorides) and gases, i.e., carbon monoxide, carbon dioxide, sulphur dioxide, hydrogen fluoride and phenol, were above the recommended standards in 76.6% (95/124) of the samples before modernization and in only 23.8% (57/240) of the samples tested after modernization. Before modernization in almost all jobs the workers were simultaneously exposed to higher concentrations of all chemical agents present in the working environment. After modernization high concentrations of hydrogen fluoride were the primary pollutant in this plant (GM = 4.5451 ppm), while the presence of other gases was significantly reduced. Dusts containing alumina and fluorides and hydrogen fluoride gas were still present in considerable concentrations in the working environments of jobs such as changing and covering of anodes. CONCLUSION: The modernization of the aluminium smelter plant reduced the concentrations of the most harmful substances in the working environment and reduced the number of jobs where workers were simultaneously exposed to a variety of health hazards.