Prediction of Cu Zeolite NH3-SCR Activity from Variable Temperature 1H NMR Spectroscopy.

Selective catalytic reduction (SCR) of NOx by ammonia is one of the dominant pollution abatement technologies for near-zero NOx emission diesel engines. A crucial step in the reduction of NOx to N2 with Cu zeolite NH3-SCR catalysts is the generation of a multi-electron donating active site, implying the permanent or transient dimerization of Cu ions. Cu atom mobility has been implicated by computational chemistry as a key factor in this process. This report demonstrates how variable temperature 1H NMR reveals the Cu induced generation of sharp 1H resonances associated with a low concentration of sites on the zeolite. The onset temperature of the appearance of these signals was found to strongly correlate with the NH3-SCR activity and was observed for a range of catalysts covering multiple frameworks (CHA, AEI, AFX, ERI, ERI-CHA, ERI-OFF, *BEA), with different Si/Al ratios and different Cu contents. The results point towards universal applicability of variable temperature NMR to predict the activity of a Cu-zeolite SCR catalyst. The unique relationship of a spectroscopic feature with catalytic behavior for zeolites with different structures and chemical compositions is exceptional in heterogeneous catalysis.

Selective catalytic reduction of NOx with ammonia (NH3-SCR) over copper loaded LEV type zeolites synthesized with different templates.

LEV type zeolites were synthesized with four different structure-directing agents and converted to copper loaded NH3-SCR catalysts. The synthesis recipe was found to impact the respective Al population in the two topologically different framework sites in double and single 6-rings, resolvable by 27Al MAS NMR spectroscopy. Hydrothermal stability was found to be related to the silanol concentration, Si/Al ratio, particle size, crystal morphology, crystal defects, external surface area, and microporosity. Catalytic activity in NH3-SCR was dependent on preferential Al siting in the double 6-rings. Levinite synthesized using adamantylamine showed the strongest preference for Al atoms sitting in double 6-ring sites, and showed the highest catalytic turnover frequency. Unfortunately, because of the large crystal size, copper loading of this sample was limited to 0.6 wt% while other samples could be loaded with copper up to 3.3 wt%. An optimum combination of hydrothermal stability and catalytic activity was obtained with N,N'-bis-dimethylpentanediyldiammonium dibromide as structure-directing agent.

Spherical core-shell alumina support particles for model platinum catalysts.

γ- and δ-alumina are popular catalyst support materials. Using a hydrothermal synthesis method starting from aluminum nitrate and urea in diluted solution, spherical core-shell particles with a uniform particle size of about 1 µm were synthesized. Upon calcination at 1000 °C, the particles adopted a core-shell structure with a γ-alumina core and δ-alumina shell as evidenced by 2D and 3D electron microscopy and 27Al magic angle spinning nuclear magnetic resonance spectroscopy. The spherical alumina particles were loaded with Pt nanoparticles with an average size below 1 nm using the strong electrostatic adsorption method. Electron microscopy and energy dispersive X-ray spectroscopy revealed a homogeneous platinum dispersion over the alumina surface. These platinum loaded alumina spheres were used as a model catalyst for bifunctional catalysis. Physical mixtures of Pt/alumina spheres and spherical zeolite particles are equivalent to catalysts with platinum deposited on the zeolite itself facilitating the investigation of the catalyst components individually. The spherical alumina particles are very convenient supports for obtaining a homogeneous distribution of highly dispersed platinum nanoparticles. Obtaining such a small Pt particle size is challenging on other support materials such as zeolites. The here reported and well-characterized Pt/alumina spheres can be combined with any zeolite and used as a bifunctional model catalyst. This is an interesting strategy for the examination of the acid catalytic function without the interference of the supported platinum metal on the investigated acid material.

Low-temperature activation of carbon black by selective photocatalytic oxidation.

Carbon black is chemically modified by selective photocatalytic oxidation, removing amorphous carbon and functionalizing the graphitic fraction to produce porous, graphitized carbon black, commonly used as an adsorbent in chromatography. In contrast to pyrolytic treatments, this photocatalytic modification proceeds under mild reaction conditions using oxygen, nitric oxide, water vapor and a titanium dioxide photocatalyst at 150 °C. The photo-oxidation can be performed both with the photocatalyst in close proximity (contact mode) or physically separated from the carbon. Structural analysis of remotely photo-oxidized carbon black reveals increased hydrophilic properties as compared to pyrolysis at 700 °C in a N2 atmosphere. Carbon black photo-oxidation selectively mineralizes sp3-hybridized carbon, leading to enhanced graphitization. This results in an overall improved structural ordering by enriching carbon black with sp2-hybridized graphitic carbon showing decreased interplanar distance, accompanied by a twofold increase in the specific surface area. In addition, the photo-oxidized material is activated by the presence of oxygen functionalities on the graphitic carbon fraction, further enhancing the adsorptive properties.

EU-7 zeolite: a synthetic BIK type zeolite with high hydrothermal stability.

EU-7 zeolite with Si/Al ratio of 15 is identified as a BIK type zeolite. The framework charge is compensated with Cs+ cations located in 8-ring channels at regular distances. Even partially exchanged, Cu-loaded EU-7 is active in NH3-SCR and withstands hydrothermal aging at 900 °C needed for application in diesel particulate filters.

Nanoscale intimacy in bifunctional catalysts for selective conversion of hydrocarbons.

The ability to control nanoscale features precisely is increasingly being exploited to develop and improve monofunctional catalysts. Striking effects might also be expected in the case of bifunctional catalysts, which are important in the hydrocracking of fossil and renewable hydrocarbon sources to provide high-quality diesel fuel. Such bifunctional hydrocracking catalysts contain metal sites and acid sites, and for more than 50 years the so-called intimacy criterion has dictated the maximum distance between the two types of site, beyond which catalytic activity decreases. A lack of synthesis and material-characterization methods with nanometre precision has long prevented in-depth exploration of the intimacy criterion, which has often been interpreted simply as 'the closer the better' for positioning metal and acid sites. Here we show for a bifunctional catalyst--comprising an intimate mixture of zeolite Y and alumina binder, and with platinum metal controllably deposited on either the zeolite or the binder--that closest proximity between metal and zeolite acid sites can be detrimental. Specifically, the selectivity when cracking large hydrocarbon feedstock molecules for high-quality diesel production is optimized with the catalyst that contains platinum on the binder, that is, with a nanoscale rather than closest intimacy of the metal and acid sites. Thus, cracking of the large and complex hydrocarbon molecules that are typically derived from alternative sources, such as gas-to-liquid technology, vegetable oil or algal oil, should benefit especially from bifunctional catalysts that avoid locating platinum on the zeolite (the traditionally assumed optimal location). More generally, we anticipate that the ability demonstrated here to spatially organize different active sites at the nanoscale will benefit the further development and optimization of the emerging generation of multifunctional catalysts.

Hydroisomerization of emerging renewable hydrocarbons using hierarchical Pt/H-ZSM-22 catalyst.

Last site standing: A new generation of hierarchical Pt/H-ZSM-22 zeolites is designed for the efficient processing of upcoming renewable feedstocks. The enhanced accessibility of the active sites is vital for the superior activity and exceptional selectivity in the hydroisomerization of model molecules such as nonadecane and pristane.