Effects of velocity on N2 and CO2 foam flow with in-situ capillary pressure measurements in a high-permeability homogeneous sandpack.

The effects of velocity and gas type on foam flow through porous media have yet to be completely elucidated. Pressure drop and capillary pressure measurements were made at ambient conditions during a series of foam quality scan experiments in a homogenous sandpack while foam texture was simultaneously visualized. New insights into foam-flow behavior in porous media were discovered. Previously accepted "limiting" capillary pressure theory is challenged by the findings in this work, and the "limiting" terminology is replaced with the word "plateau" to reflect these novel observations. Plateau capillary pressure [Formula: see text] and transition foam quality were found to increase with velocity. Transition foam quality was found to depend mostly on liquid velocity rather than gas velocity and is physically linked to foam type (continuous vs. discontinuous) and texture (fine vs. coarse). Distinct rheological behaviors also arose in the low- and high-quality foam regimes as a function of velocity. Foam flow was found to be strongly shear thinning in the low-quality regime where foam texture was fine and discontinuous. In the high-quality regime, the rheology was weakly shear thinning to Newtonian for coarsely textured foam and continuous-gas flow respectively. When all other variables were held constant, at ambient conditions, CO2 foam was found to be weaker with also lower capillary pressures than N2 foam and the differences in gas solubility is a likely explanation.

Measuring in-situ capillary pressure of a flowing foam system in porous media.

HYPOTHESIS: Capillary pressure (Pc) is an intrinsic property of aqueous foams that has been demonstrated to play an important role in lamella rupture. Thus, directly measuring in-situ capillary pressure of a foam flowing through porous media has potential to greatly improve understanding of this complex process. EXPERIMENTS: A capillary pressure probe was constructed and validated. Direct measurements of capillary pressure were made at ambient conditions during foam quality scan experiments in a transparent 1.41 × 10-10 m2 (143-Darcy) homogenous sand pack conducted at constant gas velocity. The foam texture was simultaneously visualized at the wall of the sand pack via microscope. FINDINGS: In the low-quality regime, a plateauing trend in Pc was identified. In-situ microscopic visualization of the flowing foam revealed that gas bubbles were convecting with a fine discontinuous texture while Pc is at the plateau value Pcp. In the high-quality regime, the measured capillary pressures first decreased with increasing quality before increasing again at the driest qualities. These changes in Pc correlated with foam bubbles becoming coarser with increasing injected gas fractional flow before transitioning to continuous-gas flow at the slowest and driest injection conditions. These findings have been previously unreported for steady-state flow conditions and shall have significant implications for the general physical description of foam flow in porous media.

A systematic approach to alkaline-surfactant-foam flooding of heavy oil: microfluidic assessment with a novel phase-behavior viscosity map.

The apparent viscosity of viscous heavy oil emulsions in water can be less than that of the bulk oil. Microfluidic flooding experiments were conducted to evaluate how alkali-surfactant-foam enhanced oil recovery (ASF EOR) of heavy oil is affected by emulsion formation. A novel phase-behavior viscosity map-a plot of added salinity vs. soap fraction combining phase behavior and bulk apparent viscosity information-is proposed as a rapid and convenient method for identifying suitable injection compositions. The characteristic soap fraction, [Formula: see text], is shown to be an effective benchmark for relating information from the phase-viscosity map to expected ASF flood test performance in micromodels. Characteristically more hydrophilic cases were found to be favorable for recovering oil, despite greater interfacial tensions, due to wettability alteration towards water-wet conditions and the formation of low apparent-viscosity oil-in-water (O/W) macroemulsions. Wettability alteration and bubble-oil pinch-off were identified as contributing mechanisms to the formation of these macroemulsions. Conversely, characteristically less hydrophilic cases were accompanied by a large increase in apparent viscosity due to the formation of water-in-oil (W/O) macroemulsions.

Microfluidic Devices for Characterizing Pore-scale Event Processes in Porous Media for Oil Recovery Applications.

Microfluidic devices are versatile tools for studying transport processes at a microscopic scale. A demand exists for microfluidic devices that are resistant to low molecular-weight oil components, unlike traditional polydimethylsiloxane (PDMS) devices. Here, we demonstrate a facile method for making a device with this property, and we use the product of this protocol for examining the pore-scale mechanisms by which foam recovers crude oil. A pattern is first designed using computer-aided design (CAD) software and printed on a transparency with a high-resolution printer. This pattern is then transferred to a photoresist via a lithography procedure. PDMS is cast on the pattern, cured in an oven, and removed to obtain a mold. A thiol-ene crosslinking polymer, commonly used as an optical adhesive (OA), is then poured onto the mold and cured under UV light. The PDMS mold is peeled away from the optical adhesive cast. A glass substrate is then prepared, and the two halves of the device are bonded together. Optical adhesive-based devices are more robust than traditional PDMS microfluidic devices. The epoxy structure is resistant to swelling by many organic solvents, which opens new possibilities for experiments involving light organic liquids. Additionally, the surface wettability behavior of these devices is more stable than that of PDMS. The construction of optical adhesive microfluidic devices is simple, yet requires incrementally more effort than the making of PDMS-based devices. Also, though optical adhesive devices are stable in organic liquids, they may exhibit reduced bond-strength after a long time. Optical adhesive microfluidic devices can be made in geometries that act as 2-D micromodels for porous media. These devices are applied in the study of oil displacement to improve our understanding of the pore-scale mechanisms involved in enhanced oil recovery and aquifer remediation.

Destabilization, Propagation, and Generation of Surfactant-Stabilized Foam during Crude Oil Displacement in Heterogeneous Model Porous Media.

Foam flooding in porous media is of increasing interest due to its numerous applications such as enhanced oil recovery, aquifer remediation, and hydraulic fracturing. However, the mechanisms of oil-foam interactions have yet to be fully understood at the pore level. Here, we present three characteristic zones identified in experiments involving the displacement of crude oil from model porous media via surfactant-stabilized foam, and we describe a series of pore-level dynamics in these zones which were not observed in experiments involving paraffin oil. In the displacement front zone, foam coalesces upon initial contact with crude oil, which is known to destabilize the liquid lamellae of the foam. Directly upstream, a transition zone occurs where surface wettability is altered from oil-wet to water-wet. After this transition takes place, a strong foam bank zone exists where foam is generated within the porous media. We visualized each zone using a microfluidic platform, and we discuss the unique physicochemical phenomena that define each zone. In our analysis, we also provide an updated mechanistic understanding of the "smart rheology" of foam which builds upon simple "phase separation" observations in the literature.