A novel low pH fermentation process for the production of acetate and propylene glycol from carbohydrate wastes.

A novel low pH fermentation process was studied for the conversion of lactose using Lactobacillus plantarum and Lactobacillus buchneri under anoxic conditions in single co-culture, and two-stage sequential fermentations. This is aimed at producing acetate and propylene glycol (PG) as environmentally benign substitutes for currently used road and aircraft deicing chemicals. The results indicate that in the case of two-stage fermentation with immobilized L. buchneri in the second stage, lactose degradation rate increased markedly producing acetate and PG concentrations of 12.1 and 10.7 g L-1 at pH 3.8. In the case of coculture fermentation, the acetate and PG concentrations were 8.2 and 6.8 g L-1, respectively. Fermentation of lactose and whey powder was conducted at pH 4.25 using a high cell density culture of L. buchneri. The acetate and PG yields were similar for both substrates at ∼0.3 g/g and ∼0.33 g/g respectively. With a starting lactose concentration of 60 g/L, acetate and PG concentrations of 18 g/L and 21 g/L respectively were obtained. The low pH conversion of wastes to value-added products under anoxic conditions provides substantial operating benefits over neutral pH fermentations that require strict anaerobic conditions for effective operation. Moreover, the low product pH at around 4.0 will provide substantial savings in downstream processing costs due to the much higher extraction efficiency of weak- and moderate- base resins for acetic acid compared to acetate ion.

Exploitation of acid-tolerant microbial species for the utilization of low-cost whey in the production of acetic acid and propylene glycol.

Whey from cheese and yoghurt production operations contains useful constituents such as whey protein and lactose. However, the separation and extraction processes are difficult and costly, and hence, whey has limited end user demand and is typically disposed of as waste. Treatment and disposal of these high BOD wastes are both energy intensive and expensive. However, improper disposal of these wastes can pollute surface and ground water resources. The use of these low or negative cost substrates for the production of value-added products such as acetic acid and propylene glycol (PG) is of great significance in changing overhead costs to revenue streams. The present study focuses on bioproduction of acetic acid and PG from whey lactose and whey powder containing lactose and protein as an alternative to high cost nutritive medium. It was found that Lactobacillus buchneri, an acid-tolerant bacterium, is able to ferment lactose at pH ~ 4.2 to low molecular weight compounds such as acetic acid and PG each at 25-30 g L-1 concentration when using lactose as a major carbon substrate. The typical molar ratio of acetic acid to PG was close to 1:1 at the end of fermentation. The productivity of acetic acid and PG was improved using a high cell density fermentation with cotton cheesecloth as an immobilization matrix. The use of whey powder with immobilized fermentation system showed a similar performance to that of cultures fed with pure lactose at pH 4.2, resulting in a 57% conversion of lactose in whey to acetate and PG in total, against a stoichiometric maximum of 72%.