3D-Printed Fe/γ-Al2O3 Monoliths from MOF-Based Boehmite Inks for the Catalytic Hydroxylation of Phenol.

The synthesis of dihydroxybenzenes (DHBZ), essential chemical reagents in numerous industrial processes, with a high degree of selectivity and yield from the hydroxylation of phenol is progressively attracting great interest in the catalysis field. Furthermore, the additive manufacturing of catalysts to produce 3D printed monoliths would provide additional benefits to enhance the DHBZ synthesis performance. Herein, 3D cellular Fe/γ-Al2O3 monoliths with a total porosity of 88% and low density (0.43 g·cm-3) are printed by Robocasting from pseudoplastic Fe-metal-organic frameworks (Fe-MOF)-based aqueous boehmite inks to develop catalytic monoliths containing a Fe network of dispersed clusters (≤5 µm), nanoclusters (<50 nm), and nanoparticles (∼20 nm) into the porous ceramic skeleton. The hydroxylation of phenol in the presence of hydrogen peroxide is carried out at different reaction temperatures (65-85 °C) in a flow reactor filled with eight stacked 3D Fe/γ-Al2O3 monoliths and with the following operating conditions: Cphenol,0 = 0.33 M, Cphenol,0/CH2O2,0 = 1:1 molar, WR = 2.2 g, and space time (τ = W·QL-1) = 0-147 gcat·h·L-1. The scaffolds present a good mechanical resistance (∼1 MPa) to be employed in a catalytic reactor and do not show any cracks or damage after the chemical reaction. DHBZ selectivity (SDHBZ) of 100% with a yield (YDHBZ) of 32% due to the presence of the Fe network in the monoliths is reported at 85 °C, which represents an improved synthesis performance as compared to that obtained by using the conventional Enichem process and the well-known titanium silicalite-1 catalysts (SDHBZ = 99.1% and YDHBZ = 29.6% at 80 °C). This printing strategy allows manufacturing novel 3D structured catalysts for the synthesis of critical chemical compounds with higher reaction efficiencies.

Super-stretchable graphene oxide macroscopic fibers with outstanding knotability fabricated by dry film scrolling.

Graphene oxide (GO) has recently become an attractive building block for fabricating graphene-based functional materials. GO films and fibers have been prepared mainly by vacuum filtration and wet spinning. These materials exhibit relatively high Young's moduli but low toughness and a high tendency to tear or break. Here, we report an alternative method, using bar coating and drying of water/GO dispersions, for preparing large-area GO thin films (e.g., 800-1200 cm(2) or larger) with an outstanding mechanical behavior and excellent tear resistance. These dried films were subsequently scrolled to prepare GO fibers with extremely large elongation to fracture (up to 76%), high toughness (up to 17 J/m(3)), and attractive macroscopic properties, such as uniform circular cross section, smooth surface, and great knotability. This method is simple, and after thermal reduction of the GO material, it can render highly electrically conducting graphene-based fibers with values up to 416 S/cm at room temperature. In this context, GO fibers annealed at 2000 °C were also successfully used as electron field emitters operating at low turn on voltages of ca. 0.48 V/µm and high current densities (5.3 A/cm(2)). Robust GO fibers and large-area films with fascinating architectures and outstanding mechanical and electrical properties were prepared with bar coating followed by dry film scrolling.

Large area films of alternating graphene-carbon nanotube layers processed in water.

We report the preparation of hybrid paperlike films consisting of alternating layers of graphene (or graphene oxide) and different types of multiwalled carbon nanotubes (N-doped MWNTs, B-doped MWNTs, and pristine MWNTs). We used an efficient self-assembly method in which nanotubes were functionalized with cationic polyelectrolytes in order to make them dispersible in water, and subsequently these suspensions were mixed with graphene oxide (GO) suspensions, and the films were formed by casting/evaporation processes. The electronic properties of these films (as produced and thermally reduced) were characterized, and we found electrical resistivities as low as 3 × 10(-4) Ω cm. Furthermore, we observed that these films could be used as electron field emission sources with extraordinary efficiencies; threshold electric field of ca. 0.55 V/µm, ß factor as high as of 15.19 × 10(3), and operating currents up to 220 µA. These values are significantly enhanced when compared to previous reports in the literature for other carbon nanostructured filmlike materials. We believe these hybrid foils could find other applications as scaffolds for tissue regeneration, thermal and conducting papers, and laminate composites with epoxy resins.

Formation of nitrogen-doped graphene nanoribbons via chemical unzipping.

In this work, we carried out chemical oxidation studies of nitrogen-doped multiwalled carbon nanotubes (CNx-MWCNTs) using potassium permanganate in order to obtain nitrogen-doped graphene nanoribbons. Reaction parameters such as oxidation reaction, reaction time, the oxidizer to nanotube mass ratio, and the temperature were varied, and their effect was carefully analyzed. The presence of nitrogen atoms makes CNx-MWCNTs more reactive toward oxidation when compared to undoped multiwalled carbon nanotubes (MWCNTs). High-resolution transmission electron microscopy studies indicate that the oxidation of the graphitic layers within CNx-MWCNTs results in the unzipping of large diameter nanotubes and the formation of a disordered oxidized carbon coating on small diameter nanotubes. The nitrogen content within unzipped CNx-MWCNTs decreased as a function of the oxidation time, temperature, and oxidizer concentration. By controlling the degree of oxidation, the N atomic % could be reduced from 1.56% in pristine CNx-MWCNTs down to 0.31 atom % in nitrogen-doped oxidized graphene nanoribbons. A comparative thermogravimetric analysis reveals a lower thermal stability of the (unzipped) oxidized CNx-MWCNTs when compared to MWCNT samples. The oxidized graphene nanoribbons were chemically and thermally reduced and yielded nitrogen-doped graphene nanoribbons (N-GNRs). The thermal reduction at relatively low temperature (300 °C) results in graphene nanoribbons with 0.37 atom % of nitrogen. This method represents a novel route to preparation of bulk quantities of nitrogen-doped unzipped carbon nanotubes, which is able to control the doping level in the resulting reduced GNR samples. Finally, the electrochemical properties of these materials were evaluated.

Clean nanotube unzipping by abrupt thermal expansion of molecular nitrogen: graphene nanoribbons with atomically smooth edges.

We report a novel physicochemical route to produce highly crystalline nitrogen-doped graphene nanoribbons. The technique consists of an abrupt N(2) gas expansion within the hollow core of nitrogen-doped multiwalled carbon nanotubes (CN(x)-MWNTs) when exposed to a fast thermal shock. The multiwalled nanotube unzipping mechanism is rationalized using molecular dynamics and density functional theory simulations, which highlight the importance of open-ended nanotubes in promoting the efficient introduction of N(2) molecules by capillary action within tubes and surface defects, thus triggering an efficient and atomically smooth unzipping. The so-produced nanoribbons could be few-layered (from graphene bilayer onward) and could exhibit both crystalline zigzag and armchair edges. In contrast to methods developed previously, our technique presents various advantages: (1) the tubes are not heavily oxidized; (2) the method yields sharp atomic edges within the resulting nanoribbons; (3) the technique could be scaled up for the bulk production of crystalline nanoribbons from available MWNT sources; and (4) this route could eventually be used to unzip other types of carbon nanotubes or intercalated layered materials such as BN, MoS(2), WS(2), etc.

Unusually high dispersion of nitrogen-doped carbon nanotubes in DNA solution.

The dispersibility in a DNA solution of bundled multiwalled carbon nanotubes (MWCNTs), having different chemical functional groups on the CNT sidewall, was investigated by optical spectroscopy. We observed that the dispersibility of nitrogen (N)-doped MWCNTs was significantly higher than that of pure MWCNTs and MWCNTs synthesized in the presence of ethanol. This result is supported by the larger amount of adsorbed DNA on N-doped MWCNTs, as well as by the higher binding energy established between nucleobases and the N-doped CNTs. Pure MWCNTs are dispersed in DNA solution via van der Waals and hydrophobic interactions; in contrast, the nitrogenated sites within N-doped MWCNTs provided additional sites for interactions that are important to disperse nanotubes in DNA solutions.

Enhanced electrical conductivities of N-doped carbon nanotubes by controlled heat treatment.

The thermal stability of nitrogen (N) functionalities on the sidewalls of N-doped multi-walled carbon nanotubes was investigated at temperatures ranging between 1000 °C and 2000 °C. The structural stability of the doped tubes was then correlated with the electrical conductivity both at the bulk and at the individual tube levels. When as-grown tubes were thermally treated at 1000 °C, we observed a very significant decrease in the electrical resistance of the individual nanotubes, from 54 kΩ to 0.5 kΩ, which is attributed to a low N doping level (e.g. 0.78 at% N). We noted that pyridine-type N was first decomposed whereas the substitutional N was stable up to 1500 °C. For nanotubes heat treated to 1800 °C and 2000 °C, the tubes exhibited an improved degree of crystallinity which was confirmed by both the low R value (I(D)/I(G)) in the Raman spectra and the presence of straight graphitic planes observed in TEM images. However, N atoms were not detected in these tubes and caused an increase in their electrical resistivity and resistance. These partially annealed doped tubes with enhanced electrical conductivities could be used in the fabrication of robust and electrically conducting composites, and these results could be extrapolated to N-doped graphene and other nanocarbons.