Optimization and dust emissions analysis of the air jigging technology applied to the recycling of construction and demolition waste.

This work aims to evaluate the use of the air jigging technique, a density-based separation technology commonly applied in mineral processing, to upgrade the quality of mixtures (density and geometric properties) that represents the typical composition of construction and demolition waste (CDW) produced in Brazil. In this sense, tests involving the variation of the main operational parameters of jigging (bed expansion rate, pulsation frequency and jigging time) were carried out aiming to find those which provided the best recycled aggregates quality after processing. Also, fines and dust emissions generation during jigging were measured in order to estimate their potential impacts on human health and environment. The results showed that the air jigging process is adequate to improve the quality of CDW by increasing the concrete concentration in the dense product. The use of high bed expansion rates showed to be of major importance to decrease the content of ceramic aggregates in the dense product, allowing obtaining products richer in concrete. Also, the measured properties of the obtained aggregates (size distribution, shape, etc) met the usual standards required for natural aggregates. Finally, material losses and dust emissions generated were negligible in comparison to the total mass processed, although special attention must be given to safety measures due the presence of inhalable particles (<10 µm).

Demolished concretes recycling by the use of pneumatic jigs.

Large quantities of construction and demolition waste is generated annually around the world. Part of this material is processed in recycling plants. After removing metals, fines and lights, the construction and demolition waste is crushed and sized and can be used as aggregates for low resistance concrete, for road sub-base, city landfill and other low value-added applications. For their use as coarse aggregate in structural concretes, construction and demolition waste must exhibit high densities and regularity of the material. This material usually is presented in demolished concretes. About 20% of the particles from demolished concretes can be used as coarse aggregates substituting part of natural aggregates in structural concretes. This article presents studies of demolished concretes recycling by the use of a pneumatic jig. All jigging tests were carried out with three different concretes produced in three strength classes: C16/20, ordinary concrete; C50/60, high strength concrete; and C70/85, very high strength concrete. Based on density distribution of the three concretes, there are reasonable masses with densities over 2.7 g cm-3, particle density considered appropriate to the used as coarse aggregate for structural concretes. The concretes present different mass recoveries of the denser particles (different liberation). Coarse aggregates can be recovered with reasonable masses by the use of air jigs: About 65% for high strength concretes and about 75% for the low strength concrete. The jigging concentration efficiency depends on the concrete liberation, density and size distribution.