Self-Shielding of X-ray Emission from Ultrafast Laser Processing Due to Geometrical Changes of the Interaction Zone.

Materials processing with ultrashort laser pulses is one of the most important approaches when it comes to machining with very high accuracy. High pulse repetition rates and high average laser power can be used to attain high productivity. By tightly focusing the laser beam, the irradiances on the workpiece can exceed 1013 W/cm2, and thus cause usually unwanted X-ray emission. Pulsed laser processing of micro holes exhibits two typical features: a gradual increase in the irradiated surface within the hole and, with this, a decrease in the local irradiance. This and the shielding by the surrounding material diminishes the amount of ionizing radiation emitted from the process; therefore, both effects lead to a reduction in the potential X-ray exposure of an operator or any nearby person. The present study was performed to quantify this self-shielding of the X-ray emission from laser-drilled micro holes. Percussion drilling in standard air atmosphere was investigated using a laser with a wavelength of 800 nm a pulse duration of 1 ps, a repetition rate of 1 kHz, and with irradiances of up to 1.1·1014 W/cm. The X-ray emission was measured by means of a spectrometer. In addition to the experimental results, we present a model to predict the expected X-ray emission at different angles to the surface. These calculations are based on raytracing simulations to obtain the local irradiance, from which the local X-ray emission inside the holes can be calculated. It was found that the X-ray exposure measured in the surroundings strongly depends on the geometry of the hole and the measuring direction, as predicted by the theoretical model.

Enhancing heat transfer at low temperatures by laser functionalization of the inner surface of metal pipes.

The latent heat transfer during vapour condensation in the condenser section of passive heat transport devices such as the two-phase closed thermosiphon is limited by film condensation. Dropwise condensation provides an increase of the heat transfer coefficient by up to one order of magnitude and can be achieved with a water-repellant surface. The inner surface of pipes made from stainless steel was functionalized by laser surface texturing with ultrashort laser pulses and subsequent storage in a liquid containing long-chained hydrocarbons. The pipes were separated into half-pipes by wire eroding to enable laser texturing of the inner surface, and were then joined by electron beam welding after laser texturing. As a result, superhydrophobic and water-repellent surfaces with a contact angle of 153° were obtained on the inner surface of the pipes with a length of up to 1 m. The functionalized pipes were used in the condenser section of a two-phase closed thermosiphon to demonstrate a heat transfer rate of 0.92 kW at 45 °C, which is approximately three times the heat transfer rate of 0.31 kW of a smooth reference pipe.

Analytical Model for the Depth Progress during Laser Micromachining of V-Shaped Grooves.

An analytical model is presented that allows predicting the progress and the final depth obtained by laser micromachining of grooves in metals with ultrashort laser pulses. The model assumes that micromachined grooves feature a V-shaped geometry and that the fluence absorbed along the walls is distributed with a linear increase from the edge to the tip of the groove. The depth progress of the processed groove is recursively calculated based on the depth increments induced by successive scans of the laser beam along the groove. The experimental validation confirms the model and its assumptions for micromachining of grooves in a Ti-alloy with femtosecond pulses and different pulse energies, repetition rates, scanning speeds and number of scans.

Influence of Pulse Duration on X-ray Emission during Industrial Ultrafast Laser Processing.

Soft X-ray emissions during the processing of industrial materials with ultrafast lasers are of major interest, especially against the background of legal regulations. Potentially hazardous soft X-rays, with photon energies of >5 keV, originate from the fraction of hot electrons in plasma, the temperature of which depends on laser irradiance. The interaction of a laser with the plasma intensifies with growing plasma expansion during the laser pulse, and the fraction of hot electrons is therefore enhanced with increasing pulse duration. Hence, pulse duration is one of the dominant laser parameters that determines the soft X-ray emission. An existing analytical model, in which the fraction of hot electrons was treated as a constant, was therefore extended to include the influence of the duration of laser pulses on the fraction of hot electrons in the generated plasma. This extended model was validated with measurements of H (0.07) dose rates as a function of the pulse duration for a constant irradiance of about 3.5 × 1014 W/cm2, a laser wavelength of 800 nm, and a pulse repetition rate of 1 kHz, as well as for varying irradiance at the laser wavelength of 1030 nm and pulse repetition rates of 50 kHz and 200 kHz. The experimental data clearly verified the predictions of the model and confirmed that significantly decreased dose rates are generated with a decreasing pulse duration when the irradiance is kept constant.

Nonlinear absorption in lithium triborate frequency converters for high-power ultrafast lasers.

We report on an analysis of the nonlinear absorption in lithium triborate (LBO) used for second and third harmonic generation of ultrashort laser pulses at average powers in the order of kW and with sub-picosecond pulse duration. Thermographic imaging of the LBO crystals together with a simple analytical model revealed the presence of nonlinear absorption in both harmonic generation processes. Subsequent processing with a numerical model considering the nonlinear mixing, the absorption, and the heat conduction was used to estimate the absorption coefficients. Average powers exceeding 100 W in the ultraviolet and 400 W in the visible spectral range were obtained while maintaining a good beam quality by avoiding excessive nonlinear absorption.

Process Window for Highly Efficient Laser-Based Powder Bed Fusion of AlSi10Mg with Reduced Pore Formation.

The process window for highly efficient laser-based powder bed fusion (LPBF), ensuring the production of parts with low porosity, was determined by analyzing cross-sections of samples that were generated with laser powers varying between 10.8 W and 1754 W, laser beam diameters varying between 35 µm and 200 µm, and velocities of the moving laser beam ranging between 0.7 m/s and 1.3 m/s. With these parameters, the process alters between different modes that are referred to as simple heating, heat conduction melting (HCM), key-bowl melting (KBM), and deep-penetration melting (DPM). It was found that the optimum process window for a highly efficient LPBF process, generating AlSi10Mg parts with low porosity, is determined by the ratio PL/db of the incident laser power PL and the beam diameter db of the beam on the surface of the bead, and ranges between PL/db = 2000 W/mm and PL/db = 5200 W/mm, showing process efficiencies of about 7-8%. This optimum process window is centered around the range PL/db = 3000-3500 W/mm, in which the process is characterized by KBM, which is an intermediate process mode between HCM and DPM. Processes with PL/db < 2000 W/mm partially failed, and lead to balling and a lack of fusion, whereas processes with PL/db > 5200 W/mm showed a process efficiency below 5% and pore ratios exceeding 10%.

High-quality high-throughput silicon laser milling using a 1 kW sub-picosecond laser.

We report on high-quality high-throughput laser milling of silicon with a sub-ps laser delivering more than 1 kW of average laser power on the workpiece. In order to avoid heat accumulation effects, the processing strategy for high-quality laser milling was adapted to the available average power by using five-pulse bursts, a large beam diameter of 372 µm to limit the peak fluence per pulse to approximately 0.7J/cm2, and a high feed rate of 24 m/s. As a result, smooth surfaces with a low roughness of Sa≤0.6µm were achieved up to the investigated milling depth of 313 µm while maintaining a high material removal rate of 230mm3/min.

Scaling the productivity of laser structuring processes using picosecond laser pulses at average powers of up to 420 W to produce superhydrophobic surfaces on stainless steel AISI 316L.

We investigate the approach to scale up the productivity of the laser-based generation of superhydrophobic surfaces by means of increased average laser powers to enhance the surface structuring rates. Polished surfaces (mean roughness depth SRz = 0.076 µm) of stainless steel AISI 316L were processed with a laser delivering 8 ps long pulses with a constant pulse energy of 1.4 mJ at pulse repetition rates of 100 kHz or 300 kHz corresponding to average laser powers of 140 W or 420 W, respectively. When the feed rate for the corresponding pulse repetition rate is adjusted in a way to result in a similar temperature increase due to heat accumulation effects and the re-deposition of nanoparticles formed during processing is avoided, comparable surface structures with similar wetting behavior are obtained.

Determination of the thermally induced focal shift of processing optics for ultrafast lasers with average powers of up to 525 W.

The continuous increase of the average laser power of ultrafast lasers is a challenge with respect to the thermal load of the processing optics. The power which is absorbed in an optical element leads to a temperature increase, temperature gradients, changing refractive index and shape, and finally causes distortions of the transmitted beam. In a first-order approximation this results in a change of the focal position, which may lead to an uncon-trolled change of the laser machining process. The present study reports on investigations on the focal shift induced in thin plano-convex lenses by a high-power ultra-short pulsed laser with an average laser power of up to 525 W. The focal shift was determined for lenses made of different materials (N-BK7, fused silica) and with different coatings (un-coated, broadband coating, specific wavelength coating).

Estimation of the depth limit for percussion drilling with picosecond laser pulses.

We present a model to predict the final depth of percussion-drilled holes that are produced with picosecond laser pulses in metals. It is based on the assumption that boreholes always have conical geometries when the drilling process terminates. We show that the model is valid for various process parameters when drilling in stainless steel. This was even confirmed by drilling with 3 mJ pulses, which resulted in a 10 mm deep borehole without thermal damage.

Processing constraints resulting from heat accumulation during pulsed and repetitive laser materials processing.

In any pulsed and repetitive laser process a part of the absorbed laser energy is thermalized and stays in the material as residual heat. This residual heat is accumulating from pulse to pulse, continuously increasing the temperature, if the time between two pulses does not allow the material to sufficiently cool down. Controlling this so-called heat accumulation is one of the major challenges for materials processing with high average power pulsed lasers and repetitive processing. Heat accumulation caused by subsequent pulses (HAP) on the same spot and heat accumulation caused by subsequent scans (HAS) over the same spot can significantly reduce process quality, e.g., when the temperature increase caused by heat accumulation exceeds the melting temperature. In both cases, HAS and HAP, it is of particular interest to know the limiting number of pulses or scans after which the heat accumulation temperature exceeds a critical temperature and a pause has to be introduced. Approximation formulas for the case, where the duration of the heat input is short compared to the time between two subsequent heat inputs are derived in this paper, providing analytical scaling laws for the heat accumulation as a function of the processing parameters. The validity of these approximations is confirmed for HAP with an example of surface ablation of CrNi-steel and for HAS with multi-scan cutting of carbon fiber reinforced plastics (CFRP), both with a picosecond laser at an average power of up to 1.1 kW. It is shown that for the important case of 1-dimensional heat flow the limiting number of heat inputs decreases with the inverse of the square of the average laser power.

Heat accumulation during pulsed laser materials processing.

Laser materials processing with ultra-short pulses allows very precise and high quality results with a minimum extent of the thermally affected zone. However, with increasing average laser power and repetition rates the so-called heat accumulation effect becomes a considerable issue. The following discussion presents a comprehensive analytical treatment of multi-pulse processing and reveals the basic mechanisms of heat accumulation and its consequence for the resulting processing quality. The theoretical findings can explain the experimental results achieved when drilling microholes in CrNi-steel and for cutting of CFRP. As a consequence of the presented considerations, an estimate for the maximum applicable average power for ultra-shorts pulsed laser materials processing for a given pulse repetition rate is derived.

Polarization dependence of laser interaction with carbon fibers and CFRP.

A key factor for laser materials processing is the absorptivity of the material at the laser wavelength, which determines the fraction of the laser energy that is coupled into the material. Based on the Fresnel equations, a theoretical model is used to determine the absorptivity for carbon fiber fabrics and carbon fiber reinforced plastics (CFRP). The surface of each carbon fiber is considered as multiple layers of concentric cylinders of graphite. With this the optical properties of carbon fibers and their composites can be estimated from the well-known optical properties of graphite.

Comparison between ray-tracing and physical optics for the computation of light absorption in capillaries--the influence of diffraction and interference.

Ray-tracing is the commonly used technique to calculate the absorption of light in laser deep-penetration welding or drilling. Since new lasers with high brilliance enable small capillaries with high aspect ratios, diffraction might become important. To examine the applicability of the ray-tracing method, we studied the total absorptance and the absorbed intensity of polarized beams in several capillary geometries. The ray-tracing results are compared with more sophisticated simulations based on physical optics. The comparison shows that the simple ray-tracing is applicable to calculate the total absorptance in triangular grooves and in conical capillaries but not in rectangular grooves. To calculate the distribution of the absorbed intensity ray-tracing fails due to the neglected interference, diffraction, and the effects of beam propagation in the capillaries with sub-wavelength diameter. If diffraction is avoided e.g. with beams smaller than the entrance pupil of the capillary or with very shallow capillaries, the distribution of the absorbed intensity calculated by ray-tracing corresponds to the local average of the interference pattern found by physical optics.

Microdrilling in steel using ultrashort pulsed laser beams with radial and azimuthal polarization.

A linear to radial and/or azimuthal polarization converter (LRAC) has been inserted into the beam delivery of a micromachining station equipped with a picosecond laser system. Percussion drilling and helical drilling in steel have been performed using radially as well as azimuthally polarized infrared radiation at 1030 nm. The presented machining results are discussed on the basis of numerical simulations of the polarization-dependent beam propagation inside the fabricated capillaries.

Distribution of aflatoxins between extract and extraction residue of paprika using supercritical carbon dioxide.

Paprika powder, naturally contaminated with aflatoxins, was extracted by supercritical carbon dioxide at standard conditions (300 bar and 50 degrees C). A lipophilic top phase and an aqueous base phase were obtained. These and the extraction residue were analysed by HPLC for aflatoxins. The main quantity of aflatoxins, about 60% of aflatoxin B1 and about 70% of aflatoxin B2 related to the original paprika powder, was found to be located in the extraction residue. This confirms the results of previous studies with other spices and demonstrates that the use for flavouring purposes of supercritical carbon dioxide extracts, rather than natural spice, offers potential application in reducing aflatoxin levels in spiced foods.

The beginnings of developmental biology in Swiss universities.

This contribution describes the pioneer work in Developmental Biology, initiated by Swiss scientists. The anatomist W. His (1831-1904) deserves credit as the founder of "Descriptive Embryology". Using novel microscopical techniques, he documented the formation of the embryonic body of various vertebrates as an approach to reveal the mechanisms of morphogenesis. Based on studies of the chick embryo, he designed a fate map of the germ-disk, comprising organ-forming regions, from which the corresponding embryonic structures originate. F. Baltzer (1886-1974) initiated original studies on the role of nuclear and cytoplasmic factors in the development of sea urchin hybrids and newt merogons. Through his experiments on interspecific and intergeneric chimeras of amphibians, he further contributed to the emerging field of "Developmental Genetics". F.E. Lehmann (1901-70) inaugurated work on "Chemical Embryology" and later moved to "Cell Biology". His discoveries on stage- and regional-specific inhibition of morphogenesis by LiCl in newt embryos were important for the understanding of malformations. Further studies regarding the action of cytostatic substances on tail regeneration in tadpoles were intended to yield information on growth control. Original contributions to "Experimental Embryology" were also made by R. Geigy (1902-1995), who devised an ingenuous procedure for obtaining sterile Drosophila flies by UV-irradiation of eggs. In later studies on anuran metamorphosis, he discovered that the morphogenetic effects of the metamorphic hormones are organ-specific and that competence of the larval tissues to respond to thyroid hormone is stage-dependent.

The metamorphic switch in hemoglobin phenotype ofXenopus laevis involves erythroid cell replacement.

To elucidate the cellular basis of hemoglobin transition inXenopus laevis the distribution of larval and adult hemoglobins was analyzed by indirect immunofluorescence in the circulating erythrocytes during metamorphosis. In addition, the morphological characteristics as well as the capacity for synthesis of DNA and hemoglobin in the erythrocytes were followed during the same developmental period. Our quantitative analysis on the distribution of larval and adult hemoglobins suggests that they are localized in different cells. Hemoglobin transition, therefore, most likely reflects replacement of the larval erythrocyte population by new cells which are committed to adult globin synthesis. Since hemoglobin transition is not accompanied by an increase in the abundance of immature erythroid cells with active DNA synthesis, we assume that the presumptive adult erythroid cells are released into circulation at a relatively advanced stage of maturation. The decline in the synthesis of DNA and larval hemoglobin further indicates that cessation of cell renewal in the larval erythrocyte population may represent a decisive step in hemoglobin transition.

Immunological analysis of hemoglobin transition during metamorphosis of normal and isogenicXenopus.

Antisera against larval and adultXenopus hemoglobins as well as adult human hemoglobin showed no cross-reaction when tested by immunodiffusion against each heterologous antigen. In this test hemoglobin of a single animal produced two precipitation lines for larvae, but only one for adult stages. Immunoelectrophoresis also revealed more complex precipitation patterns for larval than for adult hemoglobins. Hemoglobin of the isogenic hybrid cloneXenopus laevis/X. gilli also reacted with antisera against normalXenopus hemoglobin.Quantitation of hemoglobins, analyzed by radial immunodiffusion showed fewer than 1% of adult hemoglobin in red cells of larvae, but 30% at completion of metamorphosis. Two weeks later adult hemoglobin attained over 90%, and in red cells of adultXenopus an average of 1% larval hemoglobin were detected.The relatively short transition period suggests that the loss of larval hemoglobin may be due to the elimination of larval red cells, and that the increase in adult hemoglobin may be indicative of a new cell line.

Retention of the differentiated state by larvalXenopus liver cells in primary culture.

Electron microscopic analysis of primary cultures derived from larvalXenopus liver has shown that these cells, although they form only two-dimensional aggregates, retain and presumably also develop structural characteristics typical of liver parenchyma cells, such as bile canaliculi with microvilli and epithelial junctional complexes. As judged from structural criteria, primary cultures contain 80-90% hepatocytes. In contrast to the intact tissue, primary cultures showed excessive development of microfilaments, however.Incorporation of labeled amino acids has revealed further that the capacity for protein synthesis is maintained in culture and that synthesis of liverspecific protein albumin is maintained in vitro, even in liver cultures derived from thyrostatic tadpoles. This latter result suggests that initiation of albumin synthesis in the larval liver is probably not dependent upon thyroid hormones but rather reflects the protodifferentiated state of this tissue.