High-temperature corrosion-resistant alloy for waste-to-energy plants: Alloy designing, fabrication, and possible corrosion-resistance mechanism.

This study designed a novel high-temperature corrosion-resistant alloy through thermodynamic equilibrium computations. The strength was determined by the integration of precipitation-strengthening species of nickel boride and tungsten solid solution strengthening, while high-temperature corrosion-resistant property was realized through optimized compositional design. Phase stability was enabled by the presence of a face-centered cubic structure. The alloy was fabricated and its corrosion-resistance performance was experimentally compared with other commercially available nickel- and iron-based alloys under simulated municipal solid waste combustion. The designed alloy with a composition of Ni-5B-6W-28Cr-13Al showed a low corrosion rate of ∼72 % < 13CrMo4-5TS and 1.08 % > Inconel 625. Economic analysis showed that Ni-5B-6W-28Cr-13Al has a cost-effectiveness ratio of 1:1.57 with respect to Inconel 625 and 1:0.09 with respect to 13CrMo4-5TS. Corrosion-resistance mechanism was explored using scanning electron microscopy coupled with energy dispersive spectroscopy, x-ray diffractometer, and DFT computations. The corrosion resistance occurred through the formation of a uniform tungsten-chromium-oxide film which inhibits inward diffusion of corrosive chlorine species. These findings provide insights into the development of alloys for high-temperature technologies.

Investigation of enhanced H2 production from municipal solid waste gasification via artificial neural network with data on tar compounds.

An artificial neural network (ANN) is a biologically inspired computational technique that imitates the behavior and learning process of the human brain. In this study, ANN technique was applied to assess the gasification of municipal solid waste (MSW) with the aim of enhancing the H2 production. The experiments were conducted using a horizontal tube reactor under different parameters: temperatures, MSW loadings, residence times, and equivalence ratios. The input and output variables (released gases) were tested and trained using back-propagation algorithm, and the data distribution by K-fold contrivance. The values of the training (80% data) and validation (20% data) dataset were found satisfactory. The values of regression coefficient (R2) for the training phase were lied between 0.9392 and 0.9991, and 0.9363 and 0.993824 for the testing phase. Whereas; the values of root mean square error (RSME) for the training phase were lied between 0.4111 and 0.8422, and between 0.1476 and 0.7320 for the testing phase. Higher H2 production of 42.1 vol% was produced at the higher reaction temperature of 900 °C with LHV of 11.2 MJ/Nm3. According to the tar analysis, the dominant compounds were aromatics (17 compounds) followed by polycyclic aromatic, phenyl, aliphatic, aromatic heterocyclic, polycyclic, and aromatic ketone compounds.

Biochars as media for air pollution control systems: Contaminant removal, applications and future research directions.

Biochars are low-cost and renewable biomaterials with several applications, including soil amendment, mitigation of greenhouse gas emissions, and removal of both inorganic and organic contaminants in aqueous systems. An increasing body of recent evidence indicates that biochars can also remove gaseous chemical contaminants, such as those occurring in industrial flue gases. However, unlike other applications such as in agroecosystems, soil amendments, and aquatic systems, comprehensive reviews on biochar applications in the field of air pollution control are still lacking. The current paper examined existing evidence to understand the nature of contaminants, particularly the gaseous ones, potential applications, constraints, and future research needs pertaining to biochar applications in air pollution control. The preparation of biochars and their functionalized derivatives, and the properties influencing their capacity to remove gaseous contaminants are summarized. The removal capacity and mechanisms of various organic and inorganic gaseous contaminants by biochars are discussed. Evidence shows that biochars effectively remove metal vapours, particularly elemental mercury (Hg0), acidic gases (H2S, SO2, CO2), ozone, nitrogen oxides (NOx), and organic contaminants including aromatic compounds, volatile organic compounds, and odorous substances. The mechanisms for the removal of gaseous contaminants, including; adsorption, precipitation, and size exclusion were presented. Potential industrial application domains include remediation of gaseous emissions from incinerators, waste-to-energy systems, kilns, biomass and coal-fired boilers/cookers, cremation, smelters, wastewater treatment, and agricultural production systems including livestock husbandry. These industrial applications, coupled with the renewable, low-cost and sustainable nature of biochars, point to opportunities to further develop and scale up the biochar technology in the air pollution control industry. However, the biochar-based air filter technology still faces several challenges, largely stemming from constraints and several knowledge gaps, which were highlighted. Hence, further research is required to address these constraints and knowledge gaps before the benefits of the biochar-based air filters are realized.

Contamination, ecological and health risks of trace elements in soil of landfill and geothermal sites in Tibet.

Due to the utilization of landfill technology and geothermal energy production in Tibet, the contamination of the soils and underground water by trace element has currently become a serious problem, both ecologically and to the human health point of view. However, relevant studies concerning this critical problem, particularly in the Tibet area has not been found. Therefore, this study investigated the soil contamination and the spatial distribution of the trace elements in the areas surrounding the Tibetan landfill sites (LS) and geothermal sites (GS) through several pollution evaluation models. In addition, the possible sources of trace elements and their potential impact on public health were also investigated. Results showed that the trace elements in soils nearby LS and GS had moderate to high contamination risk. In soils surrounding LS, mercury had the highest concentration of 0.015 mg/kg and was 6 times higher than the background value of 0.008 mg/kg while in GS, arsenic had the highest concentration of 66.55 mg/kg, and exceeded the soil contamination risk value of 25 mg/kg. Maizhokunggar LS was the most polluted site with an average pollution load index value of 2.95 compared to Naqu, Nyingchi, Shigatse, and Lhasa. 42% of LS were with considerable ecological risk, and all GS had low ecological risk. Both carcinogenic and non-carcinogenic risk for children and adults (male, female) were within the acceptable range. According to the source analysis, unscientific anthropogenic activities including accumulated MSW, industrial discharges, and vehicle emissions significantly contributed 51.83% to soil trace element contamination. Considering that Tibet is an environment-ecologically vulnerable region with very weak self-adjustment ability, accumulated municipal solid waste in the landfill sites should be well disposed of, and even soil remediation should be well implemented.

An investigation of an oxygen-enriched combustion of municipal solid waste on flue gas emission and combustion performance at a 8 MWth waste-to-energy plant.

This paper describes the effect of oxygen-enriched combustion (OEC) on the flue gas emission and combustion performance of municipal solid waste (MSW) in a full-scale waste incineration plant without flue gas recirculation. Input gas with different oxygen concentrations (21%, 24%, 27%) were supplied into the MSW grating furnace with a capacity of 150 t/d to evaluate the effect of inlet oxygen content on the emissions of NOX, NO, SO2, HCl as well as dioxins (PCDDs and PCDFs). Combustion temperature in the incinerator, unburnt rate and thermal efficiency were also examined to assess the combustion performance under OEC condition. Results showed that the amount of SO2 and HCl decreased to lower levels during OEC condition, while the average concentrations of NOX and NO increased with increase in oxygen content of input gas. Dioxins (PCDDs and PCDFs) in both flue gas and fly ash were highly increased elevated by the oxygen intake, especially for PeCDFs and HxCDFs. The average temperature in three grates of incinerator increased as oxygen concentration increased, while the unburnt rate gradually decreased, indicating a slight improvement of MSW thermal efficiency and more complete combustion under OEC condition.

Full-scale experimental investigation of deposition and corrosion of pre-protector and 3rd superheater in a waste incineration plant.

Municipal solid waste (MSW) incineration is widely adopted as a waste management strategy and for the energy production. However, this technology experience grave deposition and corrosion of the boiler tubes due to high chlorine (~1.09wt.%) and alkali metal (Na, K) content in MSW. Little is known about the concentration profile of these corrosive elements in the deposits at different boiler locations. Therefore, a full-scale experimental investigation was conducted to determine the concentration profile of Cl, K, Na, S, and Ca in the deposits at pre-protector and compare with those at 3rd superheater during MSW combustion at a 36 MWe waste incineration plant (WIP) in Chengdu, China. The deposit samples were analyzed using wet chemical techniques, scanning electron microscope coupled with energy dispersive spectroscopy (SEM/EDS), and X-ray diffraction (XRD). The concentrations of Na, K, and Cl were high in the deposits at pre-protector while S and Ca concentrations were high on the 3rd superheater. The pre-protector was severely corroded than the 3rd superheater. The governing mechanisms for the deposition and corrosion on these boiler locations were elucidated.