Self-Formation of Lignin Particles Through Melt-Extrusion for Active Biodegradable Food Packaging.

This study presents a method for the self-formation of lignin particles within a polylactic acid (PLA) matrix during melt-extrusion, eliminating the need for separation and drying steps typically associated with submicro-size lignin particles. This method effectively mitigates the problem of agglomeration often associated with the drying step. Softwood kraft lignin, guaiacyl lignin (GL-lignin), was dissolved in low-molecular-weight poly(ethylene glycol) (PEG) and was introduced into a twin-screw extruder using a liquid feeder. Lignin particles within a particle size range of 200-500 nm were observed in the extrudate of the PLA/PEG/GL-lignin composites. PLA/PEG/GL-lignin composite films were produced through blown film extrusion. These composite films demonstrated superior ultraviolet (UV)-barrier and antioxidant properties compared to neat PLA films, with optical and mechanical characteristics comparable to those of neat PLA. Moreover, migration values of the composite films in various food simulants were below regulatory limits, suggesting their potential for food packaging applications. This self-formation process offers a promising approach for utilizing lignin for PLA applications.

Preparation of High-Toughness Cellulose Nanofiber/Polylactic Acid Bionanocomposite Films via Gel-like Cellulose Nanofibers.

This study demonstrates a procedure for preparing gel-like cellulose nanofibers (CNFs) in polyethylene glycol (PEG) to toughen polylactic acid (PLA) nanocomposite films. A well-dispersed solution of CNFs in ethanol was produced from microcrystalline cellulose by using a high-pressure microfluidizer. The fiber diameter of CNFs was found to be in the range of 80-100 nm. Ethanol was replaced by PEG using a rotary evaporator to obtain gel-like CNFs/PEG. PLA/PEG/CNF films were prepared using the solvent casting method, with the CNF content varying from 0.15 to 5 phr. The effect of CNFs on the mechanical, morphological, and thermal properties of PLA nanocomposite films was investigated. The results demonstrate that the addition of CNFs improved Young's modulus and toughness of PLA/PEG films. In contrast, a slight decrease in mechanical properties was observed when the content of CNFs reached 0.83 phr. Considère's constructions are used to explain the neck phenomena and cold drawing of nanocomposite films. The crystallization and thermal stability of PLA nanocomposite films were enhanced, with a slight decrease in cold-crystalline temperature (T cc) and an increase in decomposition temperature (T d).

Physicochemical properties of lignin nanoparticles from softwood and their potential application in sustainable pre-harvest bagging as transparent UV-shielding films.

Technical lignin can be mainly obtained as a waste by-product from pulp industry, and it exhibits unique properties including ultraviolet adsorption, biodegradable, antibacterial, and antioxidant which can be utilized for bioplastic applications. However, common limitations of technical lignin for plastic applications are compatibility mainly due to poor interfacial adhesion, relatively large particle size and impurity. In this study lignin nanoparticles from softwood (S-LNPs) were successfully produced through a continuous-green-scalable antisolvent precipitation and the suitability of S-LNPs for fabrication of bio-composite polybutylene succinate (PBS) films using conventional blown film extrusion was examined. The attained S-LNPs showed lower ash content, higher phenolic content and higher lignin content compared to pristine softwood kraft lignin (S-lignin). Rheological property including shear viscosity and melt-flow index was determined. The obtained PBS/S-LNP composite films showed improved tensile modulus, higher water vapor transmission rate and excellent UV-shielding ability compared to neat PBS and PBS/S-lignin films. Accelerated weathering testing was conducted to replicate outdoor conditions. Degradation indices including carbonyl, vinyl and hydroxyl of the weathered PBS/lignin composites were evaluated for photo-oxidative stability. The S-LNPs as multifunctional bio-additives in biodegradable composite film exhibited superior performances of transparency, UV-absorption and stiffness with high photo-oxidative stability suitable for outdoor applications.