Oily cold rolling mill sludge conditioned by quicklime to improve dewatering performance: optimization and mechanism study.

Dewatering is critical to oily cold rolling mill (CRM) sludge treatment. Therefore, finding an efficient, energy-saving, and applicable dewatering technology for oily CRM sludge is still urgent. This study investigated the performance of quicklime as a conditioning agent for oily CRM sludge conditioning and dewatering. The interactive effects of quicklime dosage, temperature, and time on filter cake's specific resistance to filtration (SRF) and the dewatering rate of oily CRM sludge were studied by response surface methodology (RSM). The optimal parameters for conditioning oily CRM sludge were quicklime dosage of 18.7%, temperature of 54 °C, and time of 43.3 min, which resulted in filter cake SRF of 0.50 × 1010 m/kg and dewatering rate of 61.2%. The viscosity of oily CRM sludge could be reduced by 90% after conditioned with quicklime, which caused by the neutralization or hydrolysis of high viscosity organic matter in the oil phase with quicklime to produce low viscosity organic matter. The study indicated the excellent performance of quicklime as a conditioning agent for oily CRM sludge treatment and provided an effective route for the recycling of the oily CRM sludge for steel production.

Co-treatment of municipal solid waste incineration fly ash (MSWI FA) and municipal sludge: A innovative method to improve sludge dewatering with fly ash dechlorination.

The complexity of municipal sludge dewatering is a bottleneck problem limiting resource utilization. In this paper, adding municipal solid waste incineration fly ash (MSWI FA) to municipal sludge for enhanced dewatering was applied, while the chlorine salt in MSWI FA was simultaneously removed using water in municipal sludge. The effects of different dosages and chemical components of MSWI FA on municipal sludge dewatering, and the removal effect of municipal sludge washing on Cl element were investigated. The results showed that the municipal sludge's specific resistance to filtration after co-treatment was significantly reduced, and more hydrophobic channels were formed in the vacuum suction filtration of the treated municipal sludge, conducive to efficient water removal. The moisture content of municipal sludge was reduced from 96.0% to 48.3%, and the moisture reduction rate increased from 17.7% to 32.1%. The chemical composition of MSWI FA could effectively promote the dewatering of municipal sludge, among which CaO was the best, followed by CaCl2 and NaCl, and KCl was the worst. Simultaneously, the municipal sludge showed a good effect on removing Cl from MSWI FA. The minimum Cl content in the mixture after Co-treatment is 1.5%. These results could provide a new way to dispose of MSWI FA and municipal sludge.

Basic Research on Co-treatment of Municipal Solid Waste Incineration Fly Ash and Municipal Sludge for Energy-Saving Melting.

MSWI fly ash and municipal sludge are solid wastes. Melting vitrification treatment was a resource utilization method. However, the flow temperature of grate furnace MSWI fly ash and municipal sludge was high (>1325 °C), which increased the energy consumption in the melting process. MSWI fly ash contained a large amount of CaO, and municipal sludge contained a large amount of SiO2, Al2O3, and Fe2O3. The temperature of melting vitrification can be reduced using these two kinds of CITY garbage as raw materials to change the proportion of ingredients. The eutectic characteristics of MSWI fly ash and municipal sludge and the phase diagrams of CaO-SiO2-Al2O3 (C-S-A) and CaO-SiO2-Al2O3-Fe2O3 (C-S-A-F) were analyzed in this paper. It established a low melting point mixing system. The results showed that when the amount of municipal sludge was 50-70%, the flow temperature of the mixtures was <1215 °C, which was significantly lower than that of MSWI fly ash (1490 °C) and municipal sludge (1325 °C). The optimal range of low melting point components was 14.1-36.3% CaO, 21.6-40.4% SiO2, 6.7-12.6% Al2O3, and 6.3-11.4% Fe2O3. At 400-1400 °C, the minerals in the mixtures mainly changed as follows: CaCO3 + SiO2 + Al2O3 → Ca2SiO4 + Ca3SiO5 + Ca2Al2SiO7 + Ca3Al2O6 + Ca12Al14O33 → CaAl2Si2O8. In the melting experiment, with the increase in temperature, most of the phases in the mixtures might become amorphous. Therefore, the low melting point phase anorthite (CaAl2Si2O8) only accounted for a small part of the final molten product.

Enhancing the Dewaterability of Oily Cold Rolling Mill Sludge Using Quicklime as a Conditioning Agent.

The high moisture and viscosity characteristics of oily cold rolling mill (CRM) sludge led to limitations in its recycling. In this paper, the results of using quicklime as a conditioning agent to improve the dewaterability of the oily CRM sludge cake were reported. Quicklime was selected as the best conditioning agent through conditioning-dewatering experiments because it could effectively reduce the viscosity of oily CRM sludge and improve the dewaterability of the oil sludge filter cake. The optimal conditioning effect was obtained when the quicklime dosage was 10%, the temperature was 60 °C, the liquid/solid ratio was 1.5:1, and the time was 30 min. The reduction of specific resistance to filtration was 95.9%, and the coefficient of compressibility of the filter cake decreased from 1.11 to 0.89. The dewatering rate increased from 9.0 to 52.6%. The oily CRM sludge cake formed an incompressible rigid porous structure because of conditioning with quicklime. In addition, after conditioning with quicklime, the oil content, chemical oxygen demand, and turbidity of the filtrate decreased, and the composition of the dried filter cake met the requirements of ironmaking raw materials. Using quicklime to condition the oily CRM sludge provided a green approach to waste recovery and sustainable management.

Dioxins control as co-processing water-washed municipal solid waste incineration fly ash in iron ore sintering process.

Co-processing water-washed municipal solid waste incineration fly ash (WM-FA) in iron ore sintering process is of great prospect. In this paper, the emission characteristics of dioxins during sintering process combined with WM-FA were studied, and the control method for dioxins was proposed. The results showed that adding WM-FA in the form of pellets with diameter 5-8 mm slightly influenced sinter quality. Increasing the diameter of WM-FA from 5-8 mm to 10-12 mm helped to reduce the concentration of PCDD/Fs from 1.0425 ng I-TEQ/N m3 to 0.7720 ng I-TEQ/N m3. However, compared with no WM-FA adding case, adding WM-FA pellets caused the increase of PCDD/Fs concentration in the sintering flue gas. A novel method for dioxin control was proposed through preparing WM-FA into 5-8 mm pellets and coated with CaO-containing additive with its function to adsorb and fix HCl and Cl2, which were the key components to synthesize dioxin. Due to the inhibiting effect of CaO to the chlorination reaction, the emission concentration of PCDD/Fs was decreased to 0.6240 ng I-TEQ/N m3, which was lower than that of no WM-FA adding case. The research findings lay a foundation for the resource utilization of WM-FA and the harmonious development of city and steel plant.