Recycling and reutilization of metals aided by deep eutectic solvents: from NMC cathodes of spent Li-ion batteries to electrolytes for supercapacitors.

With the rapidly increasing demand for lithium ion batteries (LIBs), recycling the metals found in spent cathodes is mandatory to both alleviate shortages resulting from the mining of natural metal ores and manage the disposal of spent LIBs.  The use of deep eutectic solvents (DESs) for metals recovery from spent cathodes of LIBs (e.g., LCO and NMC types) offers a sustainable yet efficient alternative to conventional hydrometallurgical processes. Nonetheless, further efforts are required to use milder temperatures and higher mass loadings, thus ensuring cost-effectiveness. In this latter regard, addressing the reutilization of DESs in subsequent stages of metal extraction, and streamlining or eliminating the chemical procedures employed for metal separation, is even more crucial to guarantee the economic feasibility of the recycling process. Herein, we have prepared a DES that provides extraction efficiencies of ca. 100% for every metal of NMC cathodes even at mild experimental conditions (e.g., 60 °C) and for loadings as high as 70 mgNMC/gDES.  Moreover, we have pioneered the direct use of leachates containing DESs and metals as electrolytes for supercapacitors. This approach enables the reintroduction of DESs and the recovered metals into the value chain with a minimal economic and environmental impact.

Simultaneously Improved Flame Retardance and Ceramifiable Properties of Polymer-Based Composites via the Formed Crystalline Phase at High Temperature.

Ceramifiable polyolefin materials have an excellent application prospect in high-temperature-resistant wires and cables because of their excellent fire safety performance via a ceramization process under fire conditions. During the ceramization process, the control of the crystalline phase plays a vital role in determining the final fire resistance and ceramifiable properties. In this work, ammonium polyphosphate/zinc borate (APP/ZB) was developed to achieve the highly efficient flame retardance and ceramization of the ethylene-vinyl acetate/mica powder/organo-modified montmorillonite (EVA/MP/OMMT) composite. In the combustion test, the EVA/MP/OMMT/APP/ZB system displayed obvious flame retardance feature, showing much lower total heat release and total smoke production than neat EVA. After treating at high temperatures, rigid ceramic products were formed for EVA/MP/OMMT/APP/ZB. The ceramic that was formed at 900 °C had a flexural strength of 10.3 MPa for EVA/MP/OMMT/APP/ZB containing 23 wt % of APP/ZB (9.9:13.1), increased by 2475.0, 635.7, and 586.7% compared to the corresponding values of EVA/MP/OMMT, EVA/MP/OMMT/ZB, and EVA/MP/OMMT/APP. For the latter two systems, the content of ZB or APP was 23 wt %. APP/ZB showed a remarkable fluxing effect on the ceramization of the MP-based EVA composite. The fluxing mechanism of APP/ZB was revealed by different measurements. Both APP and ZB led to the formation of a glass melt containing α-Zn3(PO4)2 and orthophosphate by increasing the temperature. Successively, the melt crystalline structure cohered the OMMT and MP together, accompanied by the gradual disappearance of the mica phase and the generation of eutectic phenomenon. Finally, a ceramic with high flexural strength was formed, leading to the improved flame retardance and ceramifiable properties of EVA-based composites.