Construction of high-performance and sustainable polylactic acid composites for 3D printing applications with plasticizer.

Polylactic acid (PLA) attains much attention because of its biodegradability, biocompatibility, and high strength, but its further application was remarkably hindered by its brittleness. In order to improve the toughness of PLA, a biodegradable composite was prepared by blending ductile polycaprolactone (PCL), stiff microcrystalline cellulose (MCC), and green plasticizer tributyl citrate (TBC) with PLA by melting extrusion. The physicochemical properties and microstructure of PLA composites were thoroughly investigated using FTIR, TGA, DSC, XRD, melting rheology, optical transmittance, 3d printing, tensile tests, and SEM. The tensile tests results show that introduction of TBC exhibited a remarkable improvement effect in the elongation at break of PLA/PCL/MCC (PPM) composite, increasing from 2.9 % of PPM to up to 30 % of PPM/6TBC and PPM/8TBC. Noticeably, the strength of PPM/TBC composites (at least 33.1 MPa) was enhanced compared with that of PPM (28.2 MPa). The plasticization of TBC, enhancing the compatibility of composites, and reinforcing effect of MCC were identified as pivotal factors in toughening and reinforcing PLA. Furthermore, it is observed that the incorporation of TBC contributed to enhanced thermal stability, crystallinity, and rheology property of composites. This research supplies a novel approach to bolstering the toughness of PLA and broaden its potential applications.

Three-Dimensional-Printed Shape Memory Biomass Composites for Thermal-Responsive Devices.

In this study, unique three-dimensional (3D)-printed shape memory biomass composites were prepared by the melt blending and extrusion of polyurethane, polycaprolactone (PCL), and wood flour (WF) with adjustable contents. The addition content of PCL was used to adjust the shape memory transition temperature and improve the shape fixing rate of composites. The crystallization, thermal, mechanical, and shape memory properties of different composites were investigated. The results of X-ray diffraction and differential scanning calorimetry tests showed that the crystallization peak and melting temperature of different composites were not obviously changed. As the PCL content increased, the tensile strength of the composites decreased first and then increased, and the elongation at break gradually decreased. Thermal response shape memory test results showed that, when the PCL content was 30 wt.%, the composites had high shape recovery rate and fixed rate (both ∼100%). In addition, carbon black (CB) was added as a photothermal conversion material to the composite with a preferred ratio to achieve the photothermal response shape memory performance. With the addition of CB, the thermal conductivity of composites was improved. Under the same conditions, the thicker the 3D-printed specimens, the longer the specimen shape recovery time; the greater the light intensity, the shorter the specimen shape recovery time. Compared with the composite without CB, the flower model printed with the composites containing CB had a better photothermal response shape memory performance.

Mechanical, Thermal, and Shape Memory Properties of Three-Dimensional Printing Biomass Composites.

In this study, a series of heat-induced shape memory composites was prepared by the hot-melt extrusion and three-dimensional (3D) printing of thermoplastic polyurethane (TPU) using wood flour (WF) with different contents of EPDM-g-MAH. The mechanical properties, microtopography, thermal property analysis, and heat-induced shape memory properties of the composites were examined. The results showed that, when the EPDM-g-MAH content was 4%, the tensile elongation and tensile strength of the composites reached the maximum value. The scanning electron microscopy and dynamic mechanical analysis results revealed a good interface bonding between TPU and WF when the EPDM-g-MAH content was 4%. The thermogravimetric analysis indicated that the thermal stability of TPU/WF composites was enhanced by the addition of 4% EPDM-g-MAH. Heat-induced shape memory test results showed that the shape memory performance of composites with 4% EPDM-g-MAH was better than that of unmodified-composites. The composites' shape recovery performance at a temperature of 60 °C was higher than that of the composites at ambient temperature. It was also found that, when the filling angle of the specimen was 45°, the recovery angle of the composites was larger.