Development of submicron precision three-dimensional low cross-interference air-floating motion stage.

To meet the high requirements for positioning accuracy and multiple dimensions of positioning systems in the fields of precision measurement and precision machining, a new submicron-precision three-dimensional (3D) low cross-interference positioning system is designed and fabricated in this paper. The 3D motion stage mainly includes a mechanical structure, a support and guide system, and a driving system. The Abbe offset error is eliminated by adopting a coplanar structure in the X and Y directions, thus minimizing the mutual cross-interference of the motion stage. The X and Y motion stages are driven by a ball screw pair and an alternating current servo motor, which are supported and guided by an air-floating rail and slider. Moreover, the X and Y air-floating stages adopt a lateral structure and double rails, respectively. The Z-motion stage is directly driven by a high-precision piezoelectric motor. In addition, the system achieves high-precision motion by using the dual-loop control technology of secondary feedback combined with the high-resolution control characteristics of the servo motor. The performance of the positioning system is evaluated through a series of verification experiments. Results show that the stroke of the positioning system of the 3D air-floating motion stage can reach 100 × 100 × 100 mm3, and the repeated positioning accuracy is better than 0.41 µm (k = 2, k is defined by the International Organization for Standardization as the coverage factor). The maximum cross-interference of the X-stage is 180 nm, and the Y-stage reaches 320 nm when running with a full stroke of 100 mm in the Z-direction, demonstrating good repeatability, stable running, and high straightness. The submicron-precision 3D air-floating motion stage developed in this paper can be used as a suitable solution for coordinate measuring machines, microlithography, and micromachining applications when combined with an additional nanoprecision microstage.

Design Hybrid Porous Organic/Inorganic Polymers Containing Polyhedral Oligomeric Silsesquioxane/Pyrene/Anthracene Moieties as a High-Performance Electrode for Supercapacitor.

We synthesized two hybrid organic-inorganic porous polymers (HPP) through the Heck reaction of 9,10 dibromoanthracene (A-Br2) or 1,3,6,8-tetrabromopyrene (P-Br4)/A-Br2 as co-monomers with octavinylsilsesquioxane (OVS), in order to afford OVS-A HPP and OVS-P-A HPP, respectively. The chemical structures of these two hybrid porous polymers were validated through FTIR and solid-state 13C and 29Si NMR spectroscopy. The thermal stability and porosity of these materials were measured by TGA and N2 adsorption/desorption analyses, demonstrating that OVS-A HPP has higher thermal stability (Td10: 579 °C) and surface area (433 m2 g-1) than OVS-P-A HPP (Td10: 377 °C and 98 m2 g-1) due to its higher cross-linking density. Furthermore, the electrochemical analysis showed that OVS-P-A HPP has a higher specific capacitance (177 F g -1 at 0.5 A F g-1) when compared to OVS-A HPP (120 F g -1 at 0.5 A F g-1). The electron-rich phenyl rings and Faradaic reaction between the π-conjugated network and anthracene moiety may be attributed to their excellent electrochemical performance of OVS-P-A HPP.

Effect of MWNT Functionalization with Tunable-Length Block Copolymers on Dispersity of MWNTs and Mechanical Properties of Epoxy/MWNT Composites.

The dispersion level of carbon nanotubes (CNTs) and interface design are two of the most crucial roles in developing the superior mechanical performance of polymer/CNT nanocomposites. In this work, a series of azide-terminated poly(glycidyl methacrylate)-block-poly(hexyl methacrylate) (PGMA-b-PHMA) copolymers with different PHMA chain lengths and similar PGMA chain lengths were grafted on the surface of multiwall carbon nanotubes (MWNTs). PHMA length changes significantly impact the grafting density and solubility in organic solvents of as-prepared block copolymer functionalized MWNTs(bc@fMWNTs). Then, the bc@fMWNTs were introduced to epoxy, and the resulted epoxy/bc@fMWNT composites show better mechanical properties than neat epoxy and epoxy/p-MWNT composites. The results suggest that longer PHMA chains cause the two competitive and opposing effects on the dispersion state and soft interface. On the one hand, the longer PHMA chains on the surface of MWNTs would afford higher deformation for the matrix and enhanced mobility for MWNTs because of the soft and flexible nature of PHMA, enhancing the energy dissipation during strain. On the other hand, as the length of PHMA extends, the dispersion level of bc@fMWNTs in epoxy declines, which is harmful to the composite's mechanical properties. Hence, epoxy/bc@fMWNTs composites with relatively short PHMA chains show the best tensile and fracture properties.

Advances on Thermally Conductive Epoxy-Based Composites as Electronic Packaging Underfill Materials-A Review.

The integrated circuits industry has been continuously producing microelectronic components with ever higher integration level, packaging density, and power density, which demand more stringent requirements for heat dissipation. Electronic packaging materials are used to pack these microelectronic components together, help to dissipate heat, redistribute stresses, and protect the whole system from the environment. They serve an important role in ensuring the performance and reliability of the electronic devices. Among various packaging materials, epoxy-based underfills are often employed in flip-chip packaging. However, widely used capillary underfill materials suffer from their low thermal conductivity, unable to meet the growing heat dissipation required of next-generation IC chips with much higher power density. Many strategies have been proposed to improve the thermal conductivity of epoxy, but its application as underfill materials with complex performance requirements is still difficult. In fact, optimizing the combined thermal-electrical-mechanical-processing properties of underfill materials for flip-chip packaging remains a great challenge. Herein, state-of-the-art advances that have been made to satisfy the key requirements of capillary underfill materials are reviewed. Based on these studies, the perspectives for designing high-performance underfill materials with novel microstructures in electronic packaging for high-power density electronic devices are provided.

MoS2 Decorated Silver Nanowire-Reduced Graphene Oxide Aerogel Micro-Particle for Thermally Conductive Polymer Composites with Enhanced Flame Retardancy.

Multifunctional polymer composites with efficient heat dissipation and flame retardancy are highly desirable in the electronic industry. Here, by the combination of hydrothermal reaction and in situ fragmentation, molybdenum disulfide (MoS2 ) decorated silver nanowires (AgNWs) and 3D reduced graphene oxide (RGO) (AgNW-RGO@MoS2 ) aerogel micro-particles (AMPs) are successfully prepared. When the above AMP is introduced to epoxy (EP) resin by the simple blending method, a polymer composite with continuous thermally conductive pathways and flame barrier layers is achieved. With an AMP loading of 4.0 vol.%, the polymer composite displays superior enhancement in thermal conductivity up to 420%. Compared to neat EP, the peak heat release rate and total heat release decreases by 61.1% and 58.8%, respectively. This work provides new insights into the design and large-scale fabrication of multifunctional polymer composites for efficient thermal management materials.

Construction of Porous Organic/Inorganic Hybrid Polymers Based on Polyhedral Oligomeric Silsesquioxane for Energy Storage and Hydrogen Production from Water.

In this study, we used effective and one-pot Heck coupling reactions under moderate reaction conditions to construct two new hybrid porous polymers (named OVS-P-TPA and OVS-P-F HPPs) with high yield, based on silsesquioxane cage nanoparticles through the reaction of octavinylsilsesquioxane (OVS) with different brominated pyrene (P-Br4), triphenylamine (TPA-Br3), and fluorene (F-Br2) as co-monomer units. The successful syntheses of both OVS-HPPs were tested using various instruments, such as X-ray photoelectron (XPS), solid-state 13C NMR, and Fourier transform infrared spectroscopy (FTIR) analyses. All spectroscopic data confirmed the successful incorporation and linkage of P, TPA, and F units into the POSS cage in order to form porous OVS-HPP materials. In addition, the thermogravimetric analysis (TGA) and N2 adsorption analyses revealed the thermal stabilities of OVS-P-F HPP (Td10 = 444 °C; char yield: 79 wt%), with a significant specific surface area of 375 m2 g-1 and a large pore volume of 0.69 cm3 g-1. According to electrochemical three-electrode performance, the OVS-P-F HPP precursor displayed superior capacitances of 292 F g-1 with a capacity retention of 99.8% compared to OVS-P-TPA HPP material. Interestingly, the OVS-P-TPA HPP showed a promising HER value of 701.9 µmol g-1 h-1, which is more than 12 times higher than that of OVS-P-F HPP (56.6 µmol g-1 h-1), based on photocatalytic experimental results.

Removal of Metal Ions in Phosphoric Acid by Electro-Electrodialysis with Cross-Linked Anion-Exchange Membranes.

There are numerous metallic impurities in wet phosphoric acid, which causes striking negative effects on industrial phosphoric acid production. In this study, the purification behavior of metallic impurities (Fe, Mg, Ca) from a wet phosphoric acid solution employing the electro-electrodialysis (EED) technology was investigated. The cross-linked polysulfone anion-exchange membranes (AEMs) for EED were prepared using N,N,N',N'-tetramethyl-1,6-hexanediamine (TMHDA) to achieve simultaneous cross-linking and quaternization without any cross-linkers or catalysts. The performance of the resulting membranes can be determined using quaternization reagents. When the molar ratio of trimethylamine/TMHDA/chloromethylated polysulfone is 3:1:1, the cross-linked membrane CQAPSU-3-1 exhibits lower water swelling and membrane area resistance than the non-cross-linked membrane. The low membrane area resistance of CQAPSU-3-1 with long alkyl chains is obtained due to the hydrophilic-hydrophobic microphase separation structure formed by TMHDA. EED experiments with different initial phosphoric acid concentrations of 0.52 and 1.07 M were conducted to evaluate the phosphoric acid purification of different AEMs. The results show that the EED experiments were more suitable for the purification of wet phosphoric acid solution at low concentrations. It was found that the phosphoric acid concentration in the anode compartment could be increased from 0.52 to 1.04 M. Through optimization, with an initial acid concentration of 0.52 M, CQAPSU-3-1 exhibits an enhanced metallic impurity removal ratio of higher than 72.0%, the current efficiency of more than 90%, and energy consumption of 0.48 kWh/kg. Therefore, CQAPSU-3-1 exhibits much higher purification efficiency than other membranes at a low initial phosphoric acid concentration, suggesting its potential in phosphoric acid purification application.

Performance and Reliability Improvement under High Current Densities in Black Phosphorus Transistors by Interface Engineering.

Few-layer black phosphorus (BP) has recently emerged as a promising two-dimensional (2D) material for electronic and optoelectronic devices because of its high mobility and tunable band gap. However, BP is known to quickly degrade and oxidize in ambient conditions by breaking of the P-P bonds. As a result, there is a growing need to encapsulate BP that avoids oxygen and water while retaining the high electric performance of the devices. Here, we demonstrate a hydrophobic polymer encapsulation technique with improved thermal conductivity for high current density, which preserves the electrical properties of BP back-gate transistors compared to the commonly used Al2O3 encapsulation with improved mobility and minimal traps. The on-off ratio increases by more than an order of magnitude at room temperature and more than 4 orders of magnitude at cryogenic temperatures. High field transport shows the first systematic study on unprecedented breakdown characteristics up to -5.5 V for the 0.16 µm transistors with a high current of 1.2 mA/µm at 20 K. These discoveries open up a new way to achieve high-performance 2D semiconductors with significantly improved breakdown voltage, on-off ratios, and stability under ambient conditions for practical applications in electronic and optoelectronic devices.

Scalable Approach to Construct Self-Assembled Graphene-Based Films with An Ordered Structure for Thermal Management.

Large-area bulk oxidized cellulose nanocrystal (OCNC)/graphene nanocomposites with highly oriented structures were produced through a straightforward, cost-effective large-scale evaporation-induced self-assembly process followed by thermal curing. Well-aligned nano-sized graphene layers were evident and separated by the OCNC planar layers, which facilitate highly interconnected and continuous thermal transport parallel to the alignment. Hence, the laminated graphene-based nanocomposites possess an excellent in-plane thermal conductivity of 25.66 W/m K and a thermal conductivity enhancement (η) of 7235% with only a 4.1 vol % graphene loading. This value is the highest recorded among all laminated composite films with <70 wt % filler content reported to date. Using this design strategy, other large-area aligned composites with other functional nanomaterials, already in large-scale production, can be made for use in a wide range of applications.

Synergetic Improvement in Thermal Conductivity and Flame Retardancy of Epoxy/Silver Nanowires Composites by Incorporating "Branch-Like" Flame-Retardant Functionalized Graphene.

The significant fire hazards on the polymer-based thermal interface materials (TIM) used in electronic devices are but often neglected. Also, high filler loading with the incident deterioration of mechanical, thermal, and processing properties limits the further application of the traditional polymer-based TIMs. In this work, a ternary TIMs with epoxy resin (EP) matrix, silver nanowires (AgNWs), and a small amount of flame-retardant functionalized graphene (GP-DOPO) were proposed to address the above questions. Briefly, a facile "branch-like" strategy with a polymer as the backbone and flame-retardant molecule as the branch was first used to functionalize reduced graphene oxide (RGO) toward increasing the flame-retardant grafting ratio and RGO's compatibility in matrix, and the resulted GP-DOPO was then in situ introduced into the EP/AgNW composites. As expected, the incorporation of GP-DOPO (2 wt %) can increase the thermal conductivity to 1.413 W/(m K) at a very low AgNW loading (4 vol %), which is 545 and 56% increments compared to pure EP and EP/AgNW, respectively. The prominent improvement in thermal conductivity was put down to the synergetic effect of AgNW and GP-DOPO, i.e., the improving dispersion and bridging effect for AgNWs by adding GP-DOPO. Moreover, the high flame-retardant grafting amount and the excellent compatibility of GP-DOPO resulted in a strong catalytic charring effect on EP matrix, which further formed a robust protective char layer by combining the AgNW and graphene network. Therefore, the flame retardancy of EP/AgNW was significantly improved by introducing GP-DOPO, i.e., the peak heat release rate, total heat release and total smoke production reduced by 27.0, 32.4, and 30.9% reduction compared to EP/AgNW, respectively.

A One-Step Route to CO2 -Based Block Copolymers by Simultaneous ROCOP of CO2 /Epoxides and RAFT Polymerization of Vinyl Monomers.

The one-step synthesis of well-defined CO2 -based diblock copolymers was achieved by simultaneous ring-opening copolymerization (ROCOP) of CO2 /epoxides and RAFT polymerization of vinyl monomers using a trithiocarbonate compound bearing a carboxylic group (TTC-COOH) as the bifunctional chain transfer agent (CTA). The double chain-transfer effect allows for independent and precise control over the molecular weight of the two blocks and ensures narrow polydispersities of the resultant block copolymers (1.09-1.14). Notably, an unusual axial group exchange reaction between the aluminum porphyrin catalyst and TTC-COOH impedes the formation of homopolycarbonates. By taking advantage of the RAFT technique, it is able to meet the stringent demand for functionality control to well expand the application scopes of CO2 -based polycarbonates.

Ultralow-Carbon Nanotube-Toughened Epoxy: The Critical Role of a Double-Layer Interface.

Understanding the chemistry and structure of interfaces within epoxy resins is important for studying the mechanical properties of nanofiller-filled nanocomposites as well as for developing high-performance polymer nanocomposites. Despite the intensive efforts to construct nanofiller/matrix interfaces, few studies have demonstrated an enhanced stress-transferring efficiency while avoiding unfavorable deformation due to undesirable interface fractures. Here, we report an optimized method to prepare epoxy-based nanocomposites whose interfaces are chemically modulated by poly(glycidyl methacrylate)-block-poly(hexyl methacrylate) (PGMA-b-PHMA)-functionalized multiwalled carbon nanotubes (bc@fMWNTs) and also offer a fundamental explanation of crack growth behavior and the toughening mechanism of the resulting nanocomposites. The presence of block copolymers on the surface of the MWNT results in a promising double-layered interface, in which (1) the outer-layered PGMA segment provides good dispersion in and strong interface bonding with the epoxy matrix, which enhances load transfer efficiency and debonding stress, and (2) the interlayered rubbery PHMA segment around the MWNT provides the maximum removable space for nanotubes as well as triggering cavitation while promoting local plastic matrix deformation, for example, shear banding to dissipate fracture energy. An outstanding toughening effect is achieved with only a 0.05 wt % carbon nanotube loading with the bc@fMWNT, that is, needing only a 20-times lower loading to obtain improvements in fracture toughness comparable to epoxy-based nanocomposites. The enhancements of their corresponding ultimate mode-I fracture toughnesses and fracture energies are 4 times higher than those of pristine MWNT-filled epoxy. These results demonstrate that a MWNT/epoxy interface could be optimized by changing the component structure of grafted modifiers, thereby facilitating the transfer of both mechanical load and energy dissipation across the nanofiller/matrix interface. This work provides a new route for the rational design and development of polymer nanocomposites with exceptional mechanical performance.

Superior flame retardancy and smoke suppression of epoxy-based composites with phosphorus/nitrogen co-doped graphene.

Phosphorus and/or nitrogen doping is an effective method of improving the physical and chemical properties of reduced graphene oxide (rGO). In this work, phosphorus and nitrogen co-doped rGO (PN-rGO), synthesized using a scalable hydrothermal and microwave process, was used as an additive to improve the flame retardancy of epoxy resin (EP) for the first time. Chemical structure and morphology characterization confirmed that the nitrogen and phosphorus atoms were doped into the graphite lattice adopting pyrrolic-N, pyridinic-N, quaternary-N and pyrophosphate and metaphosphate forms. Doping increased the oxidization resistance of rGO and the thermal-oxidative stability of its composites' char, while also improving the catalytic charring ability of polymer. Both effects resulted in the formation of a stable char protective layer during burning and to a significant improvement in flame retardation and smoke suppression in the final composites. The peak heat release rate (PHRR), total heat release (THR) and total smoke production (TSP) for the EP-based composite (containing 5 wt% PN-rGO) decreased by 30.9%, 29.3% and 51.3%, respectively, compared to neat EP. Our work has produced a promising graphene-based flame retardant additive for the mass production of high-performance composites, also expended the application of heteroatom-doped graphene.

A simple and controllable graphene-templated approach to synthesise 2D silica-based nanomaterials using water-in-oil microemulsions.

Using the versatility of silica chemistry, we describe herein a simple and controllable approach to synthesise two-dimensional (2D) silica-based nanomaterials: the diversity and utility of the resulting structures offer excellent platforms for many potential applications.

An effective non-covalent grafting approach to functionalize individually dispersed reduced graphene oxide sheets with high grafting density, solubility and electrical conductivity.

Polymer-functionalized reduced graphene oxide (polymer-FG), produced as individually dispersed graphene sheets, offers new possibilities for the production of nanomaterials that are useful for a broad range of potential applications. Although non-covalent functionalization has produced graphene with good dispersibility and a relatively complete conjugated network, there are few reports related to the effective functionalization of reduced graphene oxide (RGO) using a simple, general method. Herein, we report a facile and effective approach for the preparation of polymer-FG from a non-covalently functionalized pyrene-terminal polymer in benzoyl alcohol (BnOH). This aromatic alcohol (BnOH) was used as the liquid medium for the dispersion of graphene oxide (GO) with a pyrene-terminal polymer, and as an effective reductant; this makes the synthesis procedure convenient and the production of polymer-FG easily scalable because the conversion of GO to RGO and the non-covalent functionalization proceed simultaneously. The resulting polymer-FG sheets show organo-dispersibility, high electrical conductivity and good processability, and have a similar grafting density comparable to covalently made materials, thus making them promising candidates for applications such as electrochemical devices, nanomaterials and polymer nanocomposites. Hence, this work provides a general methodology for preparing individually dispersed graphene sheets with desirable properties.

Bioinspired Photo-Cross-Linked Nanofibers from Uracil-Functionalized Polymers.

In this study, we used electrospinning to fabricate nucleobase-functionalized and photo-cross-linkable poly[1-(4-vinylbenzyl uracil)] (PVBU) nanofibers. PVBU of high-molecular-weight (Mn > 250 550 g/mol) possessed a high thermal stability and sufficient chain entanglement to produce uniform fibers without forming beads. These uracil-functionalized nanofibers were further photo-cross-linked through exposure to UV light at a wavelength of 254 nm. After immersing in N,N-dimethylacetamide, the pristine PVBU fibers dissolved, while the cross-linked PVBU fibers maintained their shape; thus, the cross-linked PVBU nanofibers exhibited good dimensional stability and improved solvent resistance.

Versatile grafting approaches to star-shaped POSS-containing hybrid polymers using RAFT polymerization and click chemistry.

An alkyne-bearing polyhedral oligomeric silsesquioxane (POSS) core was used to prepare POSS-containing polymer hybrids using 'grafting to' or 'grafting from' strategies in combination with reversible chain transfer and click chemistry.

A new supramolecular sulfonated polyimide for use in proton exchange membranes for fuel cells.

Uracil-terminated telechelic sulfonated polyimides (SPI-U) were transformed into noncovalent network membranes through biocomplementary hydrogen bonding recognition in the presence of an adenine-based crosslinking agent. SPI-U membrane exhibited dramatically improved methanol permeability, oxidative stability, proton conductivity, and selectivity relative to those of the standard SPI.