Ultrasonic Transducers for In-Service Inspection and Continuous Monitoring in High-Temperature Environments.

The inspection of structures operating at high temperatures is a major challenge in a variety of industries, including the energy and petrochemical industries. Operators are typically performing nondestructive evaluations using ultrasound to monitor component thicknesses during scheduled shutdowns, thereby ensuring safe operation of their plants. However, despite being costly, this calendar-based approach may lead to undetected corrosion, which can potentially result in catastrophic failures. There is therefore a need for ultrasonic transducers designed to withstand permanent exposure to high temperatures, so as to continuously monitor the remnant thicknesses of structures in real time. This paper discusses the design of a heat-resistant ultrasonic transducer based on a piezoelectric element. The piezoelectric material, the electrodes, the backing layer, the wires and the casing are presented in detail from the acoustic and thermal expansion point of view. Four transducers optimized for 3 MHz were manufactured and tested to destruction in different conditions: (1) 72-h temperature steps from room temperature to 750 ∘C, (2) thermal cycles from room temperature to 500 ∘C and (3) 60 days of continuous operation at >550 ∘C. The paper discusses the results, as well as the effect of temperature over time on the properties of the transducer.

Removal of Motion Artifacts in Capacitive Electrocardiogram Acquisition: A Review.

Capacitive electrocardiogram (cECG) systems are increasingly used for the monitoring of cardiac activity. They can operate within the presence of a small layer of air, hair or cloth and do not require a qualified technician. They can be integrated into wearables, clothing or objects of daily life, such as beds or chairs. While they offer many advantages over conventional electrocardiogram systems (ECG) that rely on wet electrodes, they are more prone to be affected by motion artifacts (MAs). These effects, which are due to the relative movement of the electrode in relation to the skin, are several orders of magnitude higher than ECG signal amplitudes, they occur in frequencies that might overlap with the ECG signal, and they may saturate the electronics in the most severe cases. In this paper, we provide a detailed description of MA mechanisms that translate into capacitance variations due to electrode-skin geometric changes or into triboelectric effects due to electrostatic charge redistribution. A state-of-the-art overview of the different approaches based on materials and construction, analog circuits and digital signal processing is provided as well as the trade-offs to be made using these techniques, to mitigate MAs efficiently.

Characterization of the Elastic, Piezoelectric, and Dielectric Properties of Lithium Niobate from 25 °C to 900 °C Using Electrochemical Impedance Spectroscopy Resonance Method.

Lithium niobate (LiNbO3) is known for its high Curie temperature, making it an attractive candidate for high-temperature piezoelectric applications (>200 °C); however, the literature suffers from a paucity of reliable material properties data at high temperatures. This paper therefore provides a complete set of elastic and piezoelectric coefficients, as well as complex dielectric constants and the electrical conductivity, for congruent monocrystalline LiNbO3 from 25 °C to 900 °C at atmospheric pressure. An inverse approach using the electrochemical impedance spectroscopy (EIS) resonance method was used to determine the materials' coefficients and constants. Single crystal Y-cut and Z-cut samples were used to estimate the twelve coefficients defining the electromechanical coupling of LiNbO3. We employed an analytical model inversion to calculate the coefficients based on a linear superposition of nine different bulk acoustic waves (three longitudinal waves and six shear waves), in addition to considering the thermal expansion of the crystal. The results are reported and compared with those of other studies for which the literature has available values. The dominant piezoelectric stress constant was found to be e15, which remained virtually constant between 25 °C and 600 °C; thereafter, it decreased by approximately 10% between 600 °C and 900 °C. The elastic stiffness coefficients c11E, c12E, and c33E all decreased as the temperature increased. The two dielectric constants ϵ11S and ϵ33S increased exponentially as a function of temperature.

Scaled-Up Multi-Needle Electrospinning Process Using Parallel Plate Auxiliary Electrodes.

Electrospinning has gained much attention in recent years due to its ability to easily produce high-quality polymeric nanofibers. However, electrospinning suffers from limited production capacity and a method to readily scale up this process is needed. One obvious approach includes the use of multiple electrospinning needles operating in parallel. Nonetheless, such an implementation has remained elusive, partly due to the uneven electric field distribution resulting from the Coulombic repulsion between the charged jets and needles. In this work, the uniformization of the electric field was performed for a linear array of twenty electrospinning needles using lateral charged plates as auxiliary electrodes. The effect of the auxiliary electrodes was characterized by investigating the semi-vertical angle of the spun jets, the deposition area and diameter of the fibers, as well as the thickness of the produced membranes. Finite element simulation was also used to analyze the impact of the auxiliary electrodes on the electric field intensity below each needle. Implementing parallel lateral plates as auxiliary electrodes was shown to help achieve uniformization of the electric field, the semi-vertical angle of the spun jet, and the deposition area of the fibers for the multi-needle electrospinning process. The high-quality morphology of the polymer nanofibers obtained by this improved process was confirmed by scanning electron microscopy (SEM). These findings help resolve one of the primary challenges that have plagued the large-scale industrial adoption of this exciting polymer processing technique.

Contactless Capacitive Electrocardiography Using Hybrid Flexible Printed Electrodes.

Traditional capacitive electrocardiogram (cECG) electrodes suffer from limited patient comfort, difficulty of disinfection and low signal-to-noise ratio in addition to the challenge of integrating them in wearables. A novel hybrid flexible cECG electrode was developed that offers high versatility in the integration method, is well suited for large-scale manufacturing, is easy to disinfect in clinical settings and exhibits better performance over a comparable rigid contactless electrode. The novel flexible electrode meets the frequency requirement for clinically important QRS complex detection (0.67-5 Hz) and its performance is improved over rigid contactless electrode across all measured metrics as it maintains lower cut-off frequency, higher source capacitance and higher pass-band gain when characterized over a wide spectrum of patient morphologies. The results presented in this article suggest that the novel flexible electrode could be used in a medical device for cECG acquisition and medical diagnosis. The novel design proves also to be less sensitive to motion than a reference rigid electrode. We therefore anticipate it can represent an important step towards improving the repeatability of cECG methods while requiring less post-processing. This would help making cECG a viable method for remote cardiac health monitoring.

Generalized Dynamic Analytical Model of Piezoelectric Materials for Characterization Using Electrical Impedance Spectroscopy.

Piezoelectric materials have the intrinsic reversible ability to convert a mechanical strain into an electric field and their applications touch our daily lives. However, the complex physical mechanisms linking mechanical and electrical properties make these materials hard to understand. Computationally onerous models have historically been unable to adequately describe dynamic phenomena inside real piezoelectric materials, and are often limited to over-simplified first-order analytical, quasi-static, or unsatisfying phenomenological numerical approaches. We present a generalized dynamic analytical model based on first-principles that is efficiently computable and better describes these exciting materials, including higher-order coupling effects. We illustrate the significance of this model by applying it to the important 3m crystal symmetry class of piezoelectric materials that includes lithium niobate, and show that the model accurately predicts the experimentally observed impedance spectrum. This dynamic behavior is a function of almost all intrinsic properties of the piezoelectric material, so that material properties, including mechanical, electrical, and dielectric coefficients, can be readily and simultaneously extracted for any size crystal, including at the nanoscale; the only prior knowledge required is the crystal class of the material system. In addition, the model's analytical approach is general in nature, and can increase our understanding of traditional and novel ferroelectric and piezoelectric materials, regardless of crystal size or orientation.

Contactless In Situ Electrical Characterization Method of Printed Electronic Devices with Terahertz Spectroscopy.

Printed electronic devices are attracting significant interest due to their versatility and low cost; however, quality control during manufacturing is a significant challenge, preventing the widespread adoption of this promising technology. We show that terahertz (THz) radiation can be used for the in situ inspection of printed electronic devices, as confirmed through a comparison with conventional electrical conductivity methods. Our in situ method consists of printing a simple test pattern exhibiting a distinct signature in the THz range that enables the precise characterization of the static electrical conductivities of the printed ink. We demonstrate that contactless dual-wavelength THz spectroscopy analysis, which requires only a single THz measurement, is more precise and repeatable than the conventional four-point probe conductivity measurement method. Our results open the door to a simple strategy for performing contactless quality control in real time of printed electronic devices at any stage of its production line.