Inkjet-printed optical interference filters.

Optical interference filters (OIFs) are vital components for a wide range of optical and photonic systems. They are pivotal in controlling spectral transmission and reflection upon demand. OIFs rely on optical interference of the incident wave at multilayers, which are fabricated with nanometer precision. Here, we demonstrate that these requirements can be fulfilled by inkjet printing. This versatile technology offers a high degree of freedom in manufacturing, as well as cost-affordable and rapid-prototyping features from the micron to the meter scale. In this work, via rational ink design and formulation, OIFs were fully inkjet printed in ambient conditions. Longpass, shortpass, bandpass, and dichroic OIFs were fabricated, and precise control of the spectral response in OIFs was realized. Subsequently, customized lateral patterning of OIFs by inkjet printing was achieved. Furthermore, upscaling of the printed OIFs to A4 size (29.7 × 21.0 cm²) was demonstrated.

Fabrication of Bragg Mirrors by Multilayer Inkjet Printing.

Bragg mirrors are widely applied in optical and photonic devices due to their capability of light management. However, the fabrication of Bragg mirrors is mainly accomplished by physical and chemical vapor deposition processes, which are costly and do not allow for lateral patterning. Here, the fabrication of Bragg mirrors by fully inkjet printing is reported. The photonic bandgap of Bragg mirrors is tailored by adjusting the number of bilayers in the stack and the layer thickness via simply varying printing parameters. An ultrahigh reflectance of 99% is achieved with the devices consisting of ten bilayers only, and the central wavelength of Bragg mirrors is tuned from visible into near-infrared wavelength range. Inkjet printing allows for fabricating Bragg mirrors on various substrates (e.g., glass and foils), in different sizes and variable lateral patterns. The printed Bragg mirrors not only exhibit a high reflection at designed wavelengths but also show an outstanding homogeneity in color over a large area. The approach thus enables additive manufacturing for various applications ranging from microscale photonic elements to enhanced functionality and aesthetics in large-area displays and solar technologies.