Steam-Assisted Selective CO2 Hydrogenation to Ethanol over Ru-In Catalysts.

Multicomponent catalysts can be designed to synergistically combine reaction intermediates at interfacial active sites, but restructuring makes systematic control and understanding of such dynamics challenging. We here unveil how reducibility and mobility of indium oxide species in Ru-based catalysts crucially control the direct, selective conversion of CO2 to ethanol. When uncontrolled, reduced indium oxide species occupy the Ru surface, leading to deactivation. With the addition of steam as a mild oxidant and using porous polymer layers to control In mobility, Ru-In2O3 interface sites are stabilized, and ethanol can be produced with superior overall selectivity (70%, rest CO). Our work highlights how engineering of bifunctional active ensembles enables cooperativity and synergy at tailored interfaces, which unlocks unprecedented performance in heterogeneous catalysts.

Understanding and Harnessing Nanoscale Immiscibility in Ru-In Alloys for Selective CO2 Hydrogenation.

Bimetallic alloys made from immiscible elements are characterized by their tendency to segregate on the macroscopic scale, but their behavior is known to change at the nanoscale. Here, we demonstrate that in the Ru-In system, In atoms preferentially decorate the surface of 6 nm Ru nanoparticles, forming Ru-In superficial immiscible alloys. This surface decoration dramatically affects the catalytic performance of the system, even at small atomic fractions of In added to Ru. The interfaces between Ru and In enabled unexplored methanol productivity from CO2 hydrogenation, which outperformed not only the individual constituents but also ordered RuIn3 intermetallic alloys. Our work highlights that the formation of superficial immiscible alloys could offer new insights into the understanding and design of heterogeneous catalysts.

The Impact of Impurity Gases on the Hydrogen Embrittlement Behavior of Pipeline Steel in High-Pressure H2 Environments.

The use of hydrogen-blended natural gas presents an efficacious pathway toward the rapid, large-scale implementation of hydrogen energy, with pipeline transportation being the principal method of conveyance. However, pipeline materials are susceptible to hydrogen embrittlement in high-pressure hydrogen environments. Natural gas contains various impurity gases that can either exacerbate or mitigate sensitivity to hydrogen embrittlement. In this study, we analyzed the mechanisms through which multiple impurity gases could affect the hydrogen embrittlement behavior of pipeline steel. We examined the effects of O2 and CO2 on the hydrogen embrittlement behavior of L360 pipeline steel through a series of fatigue crack growth tests conducted in various environments. We analyzed the fracture surfaces and assessed the fracture mechanisms involved. We discovered that CO2 promoted the hydrogen embrittlement of the material, whereas O2 inhibited it. O2 mitigated the enhancing effect of CO2 when both gases were mixed with hydrogen. As the fatigue crack growth rate increased, the influence of impurity gases on the hydrogen embrittlement of the material diminished.

Templated encapsulation of platinum-based catalysts promotes high-temperature stability to 1,100 °C.

Stable catalysts are essential to address energy and environmental challenges, especially for applications in harsh environments (for example, high temperature, oxidizing atmosphere and steam). In such conditions, supported metal catalysts deactivate due to sintering-a process where initially small nanoparticles grow into larger ones with reduced active surface area-but strategies to stabilize them can lead to decreased performance. Here we report stable catalysts prepared through the encapsulation of platinum nanoparticles inside an alumina framework, which was formed by depositing an alumina precursor within a separately prepared porous organic framework impregnated with platinum nanoparticles. These catalysts do not sinter at 800 °C in the presence of oxygen and steam, conditions in which conventional catalysts sinter to a large extent, while showing similar reaction rates. Extending this approach to Pd-Pt bimetallic catalysts led to the small particle size being maintained at temperatures as high as 1,100 °C in air and 10% steam. This strategy can be broadly applied to other metal and metal oxides for applications where sintering is a major cause of material deactivation.

Recycling of Solvent Allows for Multiple Rounds of Reproducible Nanoparticle Synthesis.

Metal nanoparticles have superior properties for a variety of applications. In many cases, the improved performance of metal nanoparticles is tightly correlated with their size and atomic composition. To date, colloidal synthesis is the most commonly used technique to produce metal nanoparticles. However, colloidal synthesis is currently a laboratory scale technique that has not been applied at larger scales. One of the greatest challenges facing large-scale colloidal synthesis of metal nanoparticles is the large volume of long-chain hydrocarbon solvents and surfactants needed for the synthesis, which can dominate the cost of nanoparticle production. In this work, we demonstrate a protocol, based on solvent distillation, which enables the reuse of colloidal nanoparticle synthesis surfactants and solvents for over 10 rounds of successive syntheses and demonstrates that pure solvents and surfactants are not necessarily needed to produce uniform nanocrystals. We show that this protocol can be applied to the production of a wide variety of mono- and bimetallic nanoparticles with reproducible sizes and compositions, which leads to reproducible performance as heterogeneous catalysts. A techno-economic assessment demonstrates the potential of this technique to greatly reduce the solvent-related costs of colloidal metal nanoparticle synthesis, which could contribute to its wider application at commercial scale.

Steering CO2 hydrogenation toward C-C coupling to hydrocarbons using porous organic polymer/metal interfaces.

The conversion of CO2 into fuels and chemicals is an attractive option for mitigating CO2 emissions. Controlling the selectivity of this process is beneficial to produce desirable liquid fuels, but C-C coupling is a limiting step in the reaction that requires high pressures. Here, we propose a strategy to favor C-C coupling on a supported Ru/TiO2 catalyst by encapsulating it within the polymer layers of an imine-based porous organic polymer that controls its selectivity. Such polymer confinement modifies the CO2 hydrogenation behavior of the Ru surface, significantly enhancing the C2+ production turnover frequency by 10-fold. We demonstrate that the polymer layers affect the adsorption of reactants and intermediates while being stable under the demanding reaction conditions. Our findings highlight the promising opportunity of using polymer/metal interfaces for the rational engineering of active sites and as a general tool for controlling selective transformations in supported catalyst systems.

Voltage cycling process for the electroconversion of biomass-derived polyols.

Electrification of chemical reactions is crucial to fundamentally transform our society that is still heavily dependent on fossil resources and unsustainable practices. In addition, electrochemistry-based approaches offer a unique way of catalyzing reactions by the fast and continuous alteration of applied potentials, unlike traditional thermal processes. Here, we show how the continuous cyclic application of electrode potential allows Pt nanoparticles to electrooxidize biomass-derived polyols with turnover frequency improved by orders of magnitude compared with the usual rates at fixed potential conditions. Moreover, secondary alcohol oxidation is enhanced, with a ketoses-to-aldoses ratio increased up to sixfold. The idea has been translated into the construction of a symmetric single-compartment system in a two-electrode configuration. Its operation via voltage cycling demonstrates high-rate sorbitol electrolysis with the formation of H2 as a desired coproduct at operating voltages below 1.4 V. The devised method presents a potential approach to using renewable electricity to drive chemical processes.

Steam-created grain boundaries for methane C-H activation in palladium catalysts.

Defects may display high reactivity because the specific arrangement of atoms differs from crystalline surfaces. We demonstrate that high-temperature steam pretreatment of palladium catalysts provides a 12-fold increase in the mass-specific reaction rate for carbon-hydrogen (C­H) activation in methane oxidation compared with conventional pretreatments. Through a combination of experimental and theoretical methods, we demonstrate that an increase in the grain boundary density through crystal twinning is achieved during the steam pretreatment and oxidation and is responsible for the increased reactivity. The grain boundaries are highly stable during reaction and show specific rates at least two orders of magnitude higher than other sites on the palladium on alumina (Pd/Al2O3) catalysts. Theoretical calculations show that strain introduced by the defective structure can enhance C­H bond activation. Introduction of grain boundaries through laser ablation led to further rate increases.

A General Approach for Monolayer Adsorption of High Weight Loadings of Uniform Nanocrystals on Oxide Supports.

Monodispersed metal and semiconductor nanocrystals have attracted great attention in fundamental and applied research due to their tunable size, morphology, and well-defined chemical composition. Utilizing these nanocrystals in a controllable way is highly desirable especially when using them as building blocks for the preparation of nanostructured materials. Their deposition onto oxide materials provide them with wide applicability in many areas, including catalysis. However, so far deposition methods are limited and do not provide control to achieve high particle loadings. This study demonstrates a general approach for the deposition of hydrophobic ligand-stabilized nanocrystals on hydrophilic oxide supports without ligand-exchange. Surface functionalization of the supports with primary amine groups either using an organosilane ((3-aminopropyl)trimethoxysilane) or bonding with aminoalcohols (3-amino-1,2-propanediol) were found to significantly improve the interaction between nanocrystals and supports achieving high loadings (>10 wt. %). The bonding method with aminoalcohols guarantees the opportunity to remove the binding molecules thus allowing clean metal/oxide materials to be obtained, which is of great importance in the preparation of supported nanocrystals for heterogeneous catalysis.

Design of Organic/Inorganic Hybrid Catalysts for Energy and Environmental Applications.

Controlling selectivity between competing reaction pathways is crucial in catalysis. Several approaches have been proposed to achieve this goal in traditional heterogeneous catalysts including tuning nanoparticle size, varying alloy composition, and controlling supporting material. A less explored and promising research area to control reaction selectivity is via the use of hybrid organic/inorganic catalysts. These materials contain inorganic components which serve as sites for chemical reactions and organic components which either provide diffusional control or directly participate in the formation of active site motifs. Despite the appealing potential of these hybrid materials to increase reaction selectivity, there are significant challenges to the rational design of such hybrid nanostructures. Structural and mechanistic characterization of these materials play a key role in understanding and, therefore, designing these organic/inorganic hybrid catalysts. This Outlook highlights the design of hybrid organic/inorganic catalysts with a brief overview of four different classes of materials and discusses the practical catalytic properties and opportunities emerging from such designs in the area of energy and environmental transformations. Key structural and mechanistic characterization studies are identified to provide fundamental insight into the atomic structure and catalytic behavior of hybrid organic/inorganic catalysts. Exemplary works are used to show how specific active site motifs allow for remarkable changes in the reaction selectivity. Finally, to demonstrate the potential of hybrid catalyst materials, we suggest a characterization-based approach toward the design of biomimetic hybrid organic/inorganic materials for a specific application in the energy and environmental research space: the conversion of methane into methanol.

High Areal Capacity Li-Ion Storage of Binder-Free Metal Vanadate/Carbon Hybrid Anode by Ion-Exchange Reaction.

Storing more energy in a limited device area is very challenging but crucial for the applications of flexible and wearable electronics. Metal vanadates have been regarded as a fascinating group of materials in many areas, especially in lithium-ion storage. However, there has not been a versatile strategy to synthesize flexible metal vanadate hybrid nanostructures as binder-free anodes for Li-ion batteries so far. A convenient and versatile synthesis of Mx Vy Ox+2.5y @carbon cloth (M = Mn, Co, Ni, Cu) composites is proposed here based on a two-step hydrothermal route. As-synthesized products demonstrate hierarchical proliferous structure, ranging from nanoparticles (0D), and nanobelts (1D) to a 3D interconnected network. The metal vanadate/carbon hybrid nanostructures exhibit excellent lithium storage capability, with a high areal specific capacity up to 5.9 mAh cm-2 (which equals to 1676.8 mAh g-1 ) at a current density of 200 mA g-1 . Moreover, the nature of good flexibility, mixed valence states, and ultrahigh mass loading density (over 3.5 mg cm-2 ) all guarantee their great potential in compact energy storage for future wearable devices and other related applications.