Simultaneous allocation of buffer capacities and service times in unreliable production lines.

Simultaneous allocation of service times and buffer capacities in manufacturing systems in a random environment is a NP-hard combinatorial optimisation problem. This paper presents a sophisticated simulation-based optimisation approach for the design of unreliable production lines to maximise the production rate. The proposed method allows for a global search using a Genetic Algorithm (GA), which is coupled with Finite Perturbation Analysis (FPA) as a local search technique. Traditional techniques based on perturbation analysis optimise decision variables of the same nature (e.g. service time only, buffer capacity only), whereas the proposed technique simultaneously provides an allocation of service times and buffer capacities. One of the main focuses of this paper is the investigation of the persistence or absence of the buffer and service rate allocation patterns which are among the most essential insights that come from designing production lines. The results show the superiority of the combined GA-FPA approach regarding GA and FPA in terms of solution quality and convergence behaviour. Moreover, considering instances ranging from 3 to 100 machines, our numerical experiments are in line with the literature for small instances (as similar allocation patterns are identified in our work), but important differences are highlighted for medium/large instances.

Tabu search for a parallel-machine scheduling problem with periodic maintenance, job rejection and weighted sum of completion times.

We consider in this work a bicriteria scheduling problem on two different parallel machines with a periodic preventive maintenance policy. The two objectives considered involve minimization of job rejection costs and weighted sum of completion times. They are handled through a lexicographic approach, due to a natural hierarchy among the two objectives in the applications considered. The main contributions of this paper are first to present a new problem relevant to practice, second, to develop a mixed-integer-linear-program model for the problem, and third, to introduce two generalizable tabu-search metaheuristics relying on different neighborhood structures and solution spaces. Computational results for 120 instances (generated from a real case) are reported to empirically demonstrate the effectiveness of the proposed metaheuristics.