RESUMO
To achieve sustainable utilization of a large amount of mine solid waste, this study investigated the performance of self-compacting coal gangue-filled backfill (SCFB) containing biomass fly ash (BFA) generated from biomass power plants as a supplementary cementitious material (SCM). The correlations between the physical structure and compressive strength of SCFB samples were obtained by ultrasonic pulse velocity (UPV). The failure process of the SCFB samples was monitored by the digital image correlation (DIC) technique, and the stress-strain relationship and failure pattern were also analyzed. The micro-morphological structure and hydration products of SCFB samples were evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and backscattered electron imaging (SEM-BSE). The results show that the usage of 30~40% BFA in SCFB improves the physical structure and strength of the samples. The compressive strength and UPV value of SCFB samples with different water-to-cement (w/c) ratios showed a similar trend of increasing and then gradually decreasing as the proportion of ordinary Portland cement (OPC) replaced by BFA increased. BFA exhibits better reactivity and filling effect in SCFB samples with a high w/c ratio. The peak stress of SCFB samples gradually decreases, and resistance to deformation gradually weakens with the increase in w/c ratios, while the DIC results further verify the mechanical experimental results. Microstructural analysis revealed that reducing the w/c ratio and incorporating specific ratios of BFA can reduce the thickness of the interface transition zone (ITZ) and porosity. The results of the study will provide theoretical guidance for the modification, stability monitoring, and strengthening of SCFB.
RESUMO
Cemented paste backfill (CPB) has become a significant structural material in most mines across the world. In this study, the effects of chemical rheological additives including viscosity modifying agent (i.e., polyacrylamide) and polycarboxylate superplasticizer (PCE) on fresh and hardened properties of CPB with different water-to-solid (W/S) ratios and water-to-cement (W/C) ratios were investigated. The microstructure of CPB specimens was also characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and backscattered electron image (SEM-BSE). The obtained results indicate that PAM (polyacrylamide) dosage and W/S are the most significant parameters influencing the workability of fresh CPB mixtures. For the hardened CPB specimens, the decreasing W/S ratio leads to higher flexural and compressive strength values and lower dry shrinkage strains. The interfacial transition zone (ITZ) between the cement matrix and the tailings sand was also observed to be narrower, with fewer micro cracks and capillary pores. Meanwhile, the existence of PAM decreased the number of hydration products and retarded the hydration reaction. Overall, the CPBs with high W/C ratios (i.e., 1.0 and 1.2), low W/S ratios (i.e., 0.3), and moderate amounts of rheological additives (i.e., 0.05% PAM and 1.0% PCE) have excellent fresh and hardened properties. The findings of this study contribute to better optimization of CPB mixtures in backfill construction, bringing benefits of low costs and low environmental impacts.
RESUMO
The mix proportioning of extrusion-based 3D-printed cementitious material should balance printability and hardened properties. This paper investigated the effects of three key mix proportion parameters of 3D-printed alkali-activated fly ash/slag (3D-AAFS) mortar, i.e., the sand to binder (s/b) ratio, fly ash/ground granulated blast-furnace slag (FA/GGBS) ratio, and silicate modulus (Ms) of the activator, on extrudability, buildability, interlayer strength, and drying shrinkage. The results showed that the loss of extrudability and the development of buildability were accelerated by increasing the s/b ratio, decreasing the FA/GGBS ratio, or using a lower Ms activator. A rise in the s/b ratio improved the interlayer strength and reduces the drying shrinkage. Although increasing the FA/GGBS mass ratio from 1 to 3 led to a reduction of 35% in the interlayer bond strength, it decreased the shrinkage strain by half. A larger silicate modulus was beneficial to the interlayer bond strength, but it made shrinkage more serious. Moreover, a simple centroid design method was developed for optimizing the mix proportion of 3D-AAFS mortar to simultaneously meet the requirements of printability and hardened properties.
