Effect of iron addition to the electrolyte on alkaline water electrolysis performance.

Improvement of alkaline water electrolysis is a key enabler for quickly scaling up green hydrogen production. Fe is omnipresent within most industrial alkaline water electrolyzers and its effect on electrolyzer performance needs to be assessed. We conducted three-electrode and flow cell experiments with electrolyte Fe and Ni electrodes. Three-electrode cell experiments show that Fe ([Fe] = 6-357 µM; ICP-OES) promotes HER and OER by lowering both overpotentials by at least 100 mV at high current densities (T = 35°C-91°C). The overpotential of a zero-gap flow cell was decreased by 200 mV when increasing the Fe concentration ([Fe] = 13-549 µM, T = 21°C-75°C). HER benefits from the formation of Fe dendrite layers (SEM/EDX, XPS), which prevent NiHx formation and increase the overall active area. The OER benefits from the formation of mixed Ni/Fe oxyhydroxides leading to better catalytic activity and Tafel slope reduction.

Scale-Up of a Heterogeneous Photocatalytic Degradation Using a Photochemical Rotor-Stator Spinning Disk Reactor.

Many chemical reactions contain heterogeneous reagents, products, byproducts, or catalysts, making their transposition from batch to continuous-flow processing challenging. Herein, we report the use of a photochemical rotor-stator spinning disk reactor (pRS-SDR) that can handle and scale solid-containing photochemical reaction conditions in flow. Its ability to handle slurries was showcased for the TiO2-mediated aerobic photodegradation of aqueous methylene blue. The use of a fast rotating disk imposes high shear forces on the multiphase reaction mixture, ensuring its homogenization, increasing the mass transfer, and improving the irradiation profile of the reaction mixture. The pRS-SDR performance was also compared to other lab-scale reactors in terms of water treated per reactor volume and light power input.

Micromixing in a Rotor-Stator Spinning Disc Reactor.

This paper presents the micromixing times in a rotor-stator spinning disc reactor. Segregation indices are obtained at different rotational speeds performing the Villermaux-Dushman parallel-competitive reaction scheme. Consequently, the corresponding micromixing times are calculated using the engulfment model, while considering the self-engulfment effect. It was found that the segregation index decreases with an increasing disc speed. Furthermore, for the investigated operational conditions, the estimated micromixing times are in the range of 1.13 × 10-4 to 8.76 × 10-3 seconds, in agreement with the theoretical dependency on the energy dissipation rate of ε-0.5. In a rotor-stator spinning disc reactor it is thus possible to further continue the theoretical trend of decreasing micromixing times with very high levels of energy dissipation rates that are unattainable in traditional types of process equipment.

Adsorptive Water Removal from Dichloromethane and Vapor-Phase Regeneration of a Molecular Sieve 3A Packed Bed.

The drying of dichloromethane with a molecular sieve 3A packed bed process is modeled and experimentally verified. In the process, the dichloromethane is dried in the liquid phase and the adsorbent is regenerated by water desorption with dried dichloromethane product in the vapor phase. Adsorption equilibrium experiments show that dichloromethane does not compete with water adsorption, because of size exclusion; the pure water vapor isotherm from literature provides an accurate representation of the experiments. The breakthrough curves are adequately described by a mathematical model that includes external mass transfer, pore diffusion, and surface diffusion. During the desorption step, the main heat transfer mechanism is the condensation of the superheated dichloromethane vapor. The regeneration time is shortened significantly by external bed heating. Cyclic steady-state experiments demonstrate the feasibility of this novel, zero-emission drying process.

Selective production of methane from aqueous biocarbohydrate streams over a mixture of platinum and ruthenium catalysts.

A one-step process for the selective production of methane from low-value aqueous carbohydrate streams is proposed. Sorbitol, used herein as a model compound, is fully converted to methane, CO2 , and a minor amount of H2 by using a physical mixture of Pt and Ru (1:5 in mass basis) at 220 °C and 35 bar. This conversion is the result of hydrogenolysis of part of the sorbitol over Ru and the in situ production of H2 through the aqueous-phase reforming of the remaining carbohydrate over Pt. A synergistic effect of the combination of these two catalysts results in the rapid and highly selective conversion of the carbohydrate to methane. This process offers the possibility of upgrading a low-value carbohydrate stream into a valuable fuel with no addition of H2. Exergy analysis reveals that nearly 80 % of the exergy of the reactant is recovered as methane.

Glucose dehydration to 5-hydroxymethylfurfural in a biphasic system over solid acid foams.

A solid acid foam-structured catalyst based on a binderless zirconium phosphate (ZrPO) coating on aluminum foam was prepared. The catalyst layer was obtained by performing a multiple washcoating procedure of ZrPO slurry on the anodized aluminum foam. The effect of the pretreatment of ZrPO, the concentration of the slurry, and the amount of coating on the properties of the foam was studied. The catalytic properties of the prepared foams have been evaluated in the dehydration of glucose to 5-hydroxymethylfurfural (HMF) in a biphasic reactor. The catalytic behavior of ZrPO foam-based catalysts was studied in a rotating foam reactor and compared with that of bulk ZrPO. The effect of a silylation procedure on the selectivity of the process was shown over bulk and foam catalysts. This treatment resulted in a higher selectivity due to the deactivation of unselective Lewis acid sites. Addition of methylisobutylketone leads to extraction of HMF from the aqueous phase and stabilization of the selectivity to HMF over bulk ZrPO. A more intensive contact of the foam with the aqueous and organic phases leads to an increase in the selectivity and resistance to deactivation of the foam in comparison with a bulk catalyst.

Hydrogen production through aqueous-phase reforming of ethylene glycol in a washcoated microchannel.

Aqueous-phase reforming (APR) of biocarbohydrates is conducted in a catalytically stable washcoated microreactor where multiphase hydrogen removal enhances hydrogen efficiency. Single microchannel experiments are conducted following a simplified model based on the microreactor concept. A coating method to deposit a Pt-based catalyst on the microchannel walls is selected and optimized. APR reactivity tests are performed by using ethylene glycol as the model compound. Optimum results are achieved with a static washcoating technique; a highly uniform and well adhered 5 µm layer is deposited on the walls of a 320 µm internal diameter (ID) microchannel in one single step. During APR of ethylene glycol, the catalyst layer exhibits high stability over 10 days after limited initial deactivation. The microchannel presents higher conversion and selectivity to hydrogen than a fixed-bed reactor. The benefits of using a microreactor for APR can be further enhanced by utilizing increased Pt loadings, higher reaction temperatures, and larger carbohydrates (e.g., glucose). The use of microtechnology for aqueous-phase reforming will allow for a great reduction in the reformer size, thus rendering it promising for distributed hydrogen production.

Fructose dehydration to 5-hydroxymethylfurfural over solid acid catalysts in a biphasic system.

Different acidic heterogeneous catalysts like alumina, aluminosilicate, zirconium phosphate, niobic acid, ion-exchange resin Amberlyst-15, and zeolite MOR have been studied in fructose dehydration to 5-hydroxymethylfurfural (HMF). The acidity of these materials was characterized using temperature-programmed desorption of NH3 and IR spectroscopy of adsorbed pyridine. The nature and strength of acid sites was shown to play a crucial role in the selectivity towards HMF. Brønsted acid sites in the case of zeolites and ion-exchange resin led to high selectivities in the dehydration of fructose with an increase in selectivity with the addition of an organic phase. Lewis acidity in the case of phosphate and oxides resulted in the intensive production of humins from fructose at the initial stages of the process, whereas organic phase addition did not affect selectivity.

A model for foam formation, stability, and breakdown in glass-melting furnaces.

A dynamic model for describing the build-up and breakdown of a glass-melt foam is presented. The foam height is determined by the gas flux to the glass-melt surface and the drainage rate of the liquid lamellae between the gas bubbles. The drainage rate is determined by the average gas bubble radius and the physical properties of the glass melt: density, viscosity, surface tension, and interfacial mobility. Neither the assumption of a fully mobile nor the assumption of a fully immobile glass-melt interface describe the observed foam formation on glass melts adequately. The glass-melt interface appears partially mobile due to the presence of surface active species, e.g., sodium sulfate and silanol groups. The partial mobility can be represented by a single, glass-melt composition specific parameter psi. The value of psi can be estimated from gas bubble lifetime experiments under furnace conditions. With this parameter, laboratory experiments of foam build-up and breakdown in a glass melt are adequately described, qualitatively and quantitatively by a set of ordinary differential equations. An approximate explicit relationship for the prediction of the steady-state foam height is derived from the fundamental model.