Job function as determinant of clinker exposure at workplaces during cement production.

OBJECTIVES: In the cement production industry, exposure to airborne particulate matter is associated with a decline in lung function and increased airway symptoms. Exposure to clinker-the major constituent of cement and supposedly the cause of the observed adverse health effects-was determined recently in 15 cement production plants located in 8 different countries (Estonia, Greece, Italy, Norway, Sweden, Switzerland, Spain, Turkey). It was shown that the median clinker abundance in the thoracic fraction varied between approximately 20% and 70% for individual plants. The present study complements the previous work by investigating the significance of job function as a determinant of clinker exposure. METHODS: The elemental composition (water and acid-soluble fractions separately) of 1,227 personal thoracic workplace samples was analyzed by positive matrix factorization (PMF) to determine the contribution of different sources to the composition of airborne particulate matter and to quantify the clinker content. RESULTS: Median thoracic mass air concentrations varied for individual job functions between 0.094 and 12 mg/m3 (estimated separately for different plants). The PMF 5-factor solution yielded median relative clinker abundances in the personal thoracic samples between 7.6% and 81% for individual job functions. Thoracic clinker air concentrations are highest for cleaning, production, and maintenance work, and lowest for administration and other work. Foremen and laboratory personnel show intermediate exposure levels. The plant was found to have a much higher contribution to the total variance of the thoracic clinker air concentrations than the job function. Thoracic clinker air concentrations (medians between 0.01 and 5.5 mg/m3) are strongly correlated with the thoracic mass air concentrations and to a lesser extent with the relative clinker abundance in an aerosol sample. CONCLUSIONS: Job function is an important predictor of exposure to clinker in the cement production industry. As clinker is suspected to be the causal agent for the observed adverse health effects among cement production workers, the clinker air concentration may be a better exposure metric than thoracic air mass concentration despite the strong correlation between the two. Reduction strategies should focus on the most exposed job categories cleaning, production, and maintenance work.

Implementation of the water footprint as a water performance indicator in industrial manufacturing units located in Greece: challenges and prospects.

Global water resources are under great pressure, so sustainable water and wastewater management is essential for every industrial unit. The water footprint (WF) is a multidimensional indicator of volumetric water use and pollution and is applied throughout the production cycle from the supply chain to the end user. The state-of-the art method of calculating the direct (operational) WF requires detailed records of water consumption and wastewater production per process, that are usually not available. In order to effectively implement the indicator, modifications to the standard calculation method are usually necessary, to meet the requirements and characteristics of each production unit. The present study focuses in three production units in Greece (i.e., cement, brewery, and natural cosmetics) and analyzes the modifications and assumptions required for the operational WF assessment, calculated for each production process where possible and for the whole unit. The WF assessment performed for the three case studies showed that both water consumption rates and operational WFs are within the lowest values (4.7 hL water/hL beer for brewery case study and 0.155 L/kg cement for cement case study) of the ranges reported in the international literature (4-8.8 hL water/hL beer and 0.14-0.413 L/kg cement). The total operational WF of the brewery after applying mass balances was calculated at 23.8 hL water/hL beer with virtual grey WF contributing at 79.7% and blue WF at 20.3%. For the cement manufacturing unit, using estimations from the plant operators and data from international literature, the total operational WF of the plant was assessed at 0.159 L/kg cement with blue WF contributing at 95.8%, green WF at 1%, and virtual grey WF at 3.2%. For the natural cosmetics unit, after modifying the system boundaries properly, the total operational WF was assessed at 81.6 L/kg bulk with virtual grey WF contributing at 88.8%. Through WF assessment, strategic actions could be identified to reduce water consumption and a benchmark could be provided to assess water performance between companies of the same branch.

Mercury in tree rings close to emission sources in Austria.

Mercury in wood is an important pool of this heavy metal in forest ecosystems because of its relatively high proportion in the biomass compared to other pools. This paper describes the successful application of a modified methodology for stem disk sampling based on wood particles from stem disks from Donawitz (Styria, Austria; pig iron production), from Brixlegg (Tyrol; former copper and silver mining, copper ore processing and copper recycling), and from Gmunden (Upper Austria; cement production). The maximum mercury concentration in the stem disks from Donawitz (Hinterberg: 20.5 ppb, St. Peter: 9.3 ppb) was recorded in the early 1970s. Several maxima were obtained from the stem disks from Brixlegg: the first was in 1813 (149.9 ppb), potentially even earlier, a second (37.6 ppb) in the late nineteenth century until the late 1920s, and a third local maximum in the 1970s (9.1 ppb), followed by a tendency to decline until the present. A stem disk from Gmunden in Upper Austria showed values of mercury concentrations indicating no increases compared to literature about background sites (≤ 3.2 ppb). This method revealed trends in mercury concentrations in tree rings originating from several different mercury emission sources in Austria coinciding with information about industrial history (where available) together with a justifiable effort. We therefore recommend it for further investigations on mercury concentrations in tree rings and their changes over time.

Chemical Composition of Thoracic Dust at Workplaces During Cement Production.

OBJECTIVES: Cement belongs to the most used building materials. Clinker is the major constituent of cement, and it is believed that the strong increase of pH after hydration of clinker minerals is responsible for the observed decline in lung function of cement production workers. Information on clinker exposure at workplaces in the cement production industry is scarse. The aims of this study are to determine the chemical composition of thoracic dust and to quantify workplace exposure to clinker in cement production. METHODS: The elemental composition of 1250 personal thoracic samples collected at workplaces in 15 plants located in 8 different countries (Estonia, Greece, Italy, Norway, Sweden, Switzerland, Spain, Turkey) was determined by inductively coupled plasma optical emission spectrometry (ICP-OES), separately for water- and acid-soluble fraction. Positive matrix factorization (PMF) was used to determine the contribution of different sources to the dust composition and to quantify the clinker content in 1227 of the thoracic samples. In addition, 107 material samples were analysed to facilitate interpretation of the factors obtained by PMF. RESULTS: The median thoracic mass concentrations varied for individual plants between 0.28 and 3.5 mg/m3. PMF with 8 water-soluble and 10 insoluble (i.e., acid-soluble) element concentrations yielded a five-factor solution: Ca, K, Na sulfates; silicates; insoluble clinker; soluble clinker-rich; and soluble Ca-rich. The clinker content of the samples was calculated as sum of the insoluble clinker and soluble clinker-rich factors. The median clinker fraction of all samples was 45% (range 0-95%), and varied between 20% and 70% for individual plants. DISCUSSION: The 5-factor solution of PMF was selected on the basis of several mathematical parameters recommended in the literature as well as the mineralogical interpretability of the factors. In addition, interpretation of the factors was supported by the measured apparent solubility of Al, K, Si, Fe, and to a lesser extent Ca in material samples. The total clinker content obtained in the present study is considerably lower than estimates based on the Ca concentrations in a sample, and somewhat lower than estimates based on Si concentrations after selective leaching with a methanol/maleic acid mixture. The clinker abundance in workplace dust of one plant investigated in the present contribution was also estimated in a recent study by electron microscopy, and the good agreement between both studies gives confidence in the results of PMF. CONCLUSIONS: The clinker fraction in personal thoracic samples could be quantified from the chemical composition by positive matrix factorization. Our results allow for further epidemiological analyses of health effects in the cement production industry. As these estimates are more accurate for clinker exposure than aerosol mass, stronger associations with respiratory effects are expected if clinker is the main cause of these effects.

Evaluation of adaptive neuro-fuzzy inference system-genetic algorithm in the prediction and optimization of NOx emission in cement precalcining kiln.

The increasing demand for cement due to urbanization growth in Africa countries may result in an upsurge of pollutants associated with its production. One major air pollutant in cement production is nitrogen oxides (NOx) and reported to cause serious damage to human health and the ecosystem. The operation of a cement rotary kiln NOx emission was studied with plant data using the ASPEN Plus software. It is essential to understand the effects of calciner temperature, tertiary air pressure, fuel gas, raw feed material, and fan damper on NOx emissions from a precalcining kiln. In addition, the performance capability of adaptive neuro-fuzzy inference systems and genetic algorithms (ANFIS-GA) to predict and optimize NOx emissions from a precalcining cement kiln is evaluated. The simulation results were in good agreement with the experimental results, with root mean square error of 2.05, variance account (VAF) of 96.0%, average absolute deviation (AAE) of 0.4097, and correlation coefficient of 0.963. Further, the optimal NOx emission was 273.0 mg/m3, with the parameters as determined by the algorithm were calciner temperature at 845 °C, tertiary air pressure - 4.50 mbar, fuel gas of 8550 m3/h, raw feed material 200 t/h, and damper opening of 60%. Consequently, it is recommended that ANFIS should be combined with GA for effective prediction, and optimization of NOx emission in cement plants.

Heterogeneous Variations on Historical and Future Trends of CO2 and Multiple Air Pollutants from the Cement Production Process in China: Emission Inventory, Spatial-Temporal Characteristics, and Scenario Projections.

Cement production is a major contributor to carbon dioxide (CO2) and multiple hazardous air pollutant (HAP) emissions, threatening climate mitigation and urban/regional air quality improvement. In this study, we established a comprehensive emission inventory by coupling the unit-based bottom-up and mass balance methods, revealing that emissions of most HAPs have been remarkably controlled. However, an increasing 6.0% of atmospheric mercury emissions, as well as 14.1 and 23.7% of fuel-related and process-related CO2 emission growth were witnessed unexpectedly. Industrial adjustment policies have imposed a great impact on the spatiotemporal changes in emission characteristics. Monthly emissions of CO2 and multiple HAPs decreased from December to February due to the "staggered peak production," especially in northern China after implementing the intensified action plan for air pollution control in winter. Upgrading environmental technologies and adjusting capacity structures are identified as dominant driving forces for reducing HAP emissions. Besides, energy intensity improvement can help offset some of the impact caused by the increase in clinker/cement production. Furthermore, scenario analysis results show that ultra-low emission and low-carbon technology transformation constitute the keys to achieve the synergic reduction of CO2 and multiple HAP emissions in the future.

Environmental Benefit Assessment of Blended Cement with Modified Granulated Copper Slag.

This study aimed to investigate the environmental impact of modified granulated copper slag (MGCS) utilization in blended cement production at a representative cement plant in China. Sensitivity analysis was performed on the substance inputs, and the life cycle impact assessment (LCIA) model was applied. A detailed comparative analysis was conducted of the environmental impact of cement production in other studies, and ordinary Portland cement production at the same cement plant. Results showed that calcination has the largest contribution impact of all the impact categories, especially in causing global warming (93.67%), which was the most prominent impact category. The life cycle assessment (LCA) result of blended cement was sensitive to the chosen LCIA model and the depletion of limestone and energy. In this study, producing blended cement with MGCS effectively mitigated the environmental impact for all the selected impact categories. Results also show a reduction in abiotic depletion (46.50%) and a slight growth (6.52%) in human toxicity. The adoption of MGCS in blended cement would therefore generally decrease the comprehensive environmental impact of cement, which contributes to the development of sustainable building materials.

Environmental impact assessment of post-combustion CO2 capture technologies applied to cement production plants.

Decarbonizing the cement manufacturing sector presents an interesting and pressing challenge as it is one of the largest energy consumers in industry (i.e., 7%), emitting considerable amounts of anthropogenic carbon dioxide (i.e., 7%). This paper performs a technical and environmental assessment of decarbonisation of cement production through process modelling and simulation, thermal integration analysis, and Life Cycle Assessment (LCA). Integration of three post-combustion capture methods for a conventional cement plant with an annual productivity of one million tons and a carbon capture rate of 90% is evaluated in comparison to the reference case without carbon capture and storage (CCS). Mass and energy balances derived from simulations are used for the assessment of three innovative capture systems: reactive gas-liquid absorption using Methyl-Di-Ethanol-Amine, reactive gas-solid adsorption using calcium looping (CaL) technology and membrane separation. For the LCA study, a "cradle-to-gate" approach is carried out using GaBi software, according to the ReCiPe impact assessment method. The general conclusion is that integrating the CCS methods into the cement production process leads to a decrease in global warming potential (GWP) in the range of 69.91%-76.74%. Of the CCS technologies analysed, CaL technically outperforms the others as it requires 34% less coal and provides 1.6 times higher gross energy efficiency. From an environmental perspective, CaL integration ranks first, with the lowest scores in six of the nine impact categories and a GWP reduction of 76.74% compared to the baseline scenario without CCS.

Comparative life cycle assessment of three 2030 scenarios of the Brazilian cement industry.

The cement industry is intensive in energy and feedstock use. It includes three main phases: raw materials and energy supply, transport, and manufacturing. The sector is known for its considerable environmental impacts. The increase in energy efficiency and the use of non-fossil fuels and raw materials are considered mature technologies in cement industries. We evaluate different environmental impacts of the production of 1 t of cement in four Brazilian scenarios. We compare one business-as-usual reference scenario (case 1) to three alternative 2030 carbon mitigation sectoral plan scenarios (cases 2, 3a, and 3b) that assume mature technologies. We analyze all 18 impact categories within the ReCiPe 2016 Life Cycle Assessment methodology. Results show reductions in 17 impact categories, ranging from no change in ozone depletion (case 2) to 39% reduction in fossil resource scarcity (case 3b). The effects on climate change decreased 14% in case 2 and 33% in cases 3a and 3b. The clinkerization process is the greatest contributor to atmospheric impacts, while raw material consumption to toxicity impacts. In contrast, there is no single main process contributing to resource depletion impacts. The changes in cement production lead to carbon emission reductions above expected levels and to reductions in other environmental impact categories modeled in ReCiPe 2016 method.

Enflamed CO2 emissions from cement production in Nepal.

Cement industry is one of the main contributors to greenhouse gas (GHG) emissions, specifically carbon dioxide (CO2). This paper presents the cement production and the CO2 emissions from the cement industry in Nepal. We compute emissions for the process-related, combustion-related (fuel use), and electricity-related activities during the cement production. We used eight emission factors (EFs) for the process-related, two EFs for the combustion or fuel-related, and two for the electricity-related activities using the previous researches. We computed the emissions as a product of the activities and the EFs. The estimated CO2 emission in 2019 from the cement production is 3.45 ± 0.50 million metric tons (mMt) for Nepal. In 2019, the emissions are 1.87 ± 0.16 mMt from the process-related, 1.52 ± 0.34 mMt from the combustion-related, and 0.062 ± 0.004 mMt from the electricity use activities during the cement production in Nepal. Cumulative CO2 emission was 22.73 ± 3.82 mMt from 1987 to 2019. Per capita CO2 emission is 0.12 mMt for Nepal in 2019. Nepal contributes about 0.06% CO2 emission from cement production to the global CO2 emission (2.08 Gt) from the cement industry. By evaluating per capita gross domestic product (GDP) (from 1987/1988 to 2019/2020) and the human development index (HDI) (from 1990 to 2019) with the cement production, the result shows that cement production increases significantly (p < 0.01) with an increase in the GDP and the HDI. We emphasize that the study's outputs are directly relevant to the country's emission inventory, mitigation planning, and developing a strategy for cleaner production.

Synergizing environmental, social, and economic sustainability factors for refuse derived fuel use in cement industry: A case study in Espirito Santo, Brazil.

The cement industry has been under pressure due to the environmental impact of high cement production, which demands a significant amount of energy and results in greenhouse gas (GHG) emissions. In many developed countries, the cement industry has sought to replace conventional fossil fuels with alternatives to minimize GHG emissions; however, Brazil has underexploited this possibility. Considering the potential of refuse-derived fuel (RDF) to reduce the non-recycled waste disposed in landfills, and its suitable performance as an alternative fuel for cleaner cement production, this paper presents a reverse logistics network analysis for RDF production planning with respect to local economic incentives, social euqity and justice, pollution prevention, and global environmental concerns regarding carbon emissions reduction. The reverse logistics network involves important stakeholders related in waste management in Espirito Santo, Brazil, especially harmonizing social sustainability concerns between waste pickers' cooperatives and waste retailers. By considering the waste generated in 78 municipalities in the Espírito Santo state, the possible levels of fuel replacement in cement industries reflects the economic sustainability of the timeframe of the solid waste management policy implementation. The results showed that the RDF to be produced varies from 42,446.5 tonnes in 2024 with a small fuel replacement by cement industries, to 567,092.1 tonnes in 2040 if all non-recyclable waste available can be used to produce RDF. The avoided annual disposal costs via this network analysis vary from $3,855,412.0 in the initial years to $47,822,876.8 in the year 2040 under optimistic conditions, representing around 25% of the total cost in the network. The cost and GHG emitted reduced significantly in all simulated scenarios; however, the financial incentives are essential for achieving the network social sustainability.

Impact of utilizing solid recovered fuel on the global warming potential of cement production and waste management system: A life cycle assessment approach.

Cement production is responsible for a significant share of global greenhouse gas (GHG) emissions. A potential option to reduce the cement production emissions is to use alternative fuels which can have also an impact on emissions from the waste management sector. This work investigates the change in global warming potential (GWP) of ordinary Portland cement (OPC) production and affected waste management systems when conventional fuels are partially replaced by solid recovered fuel (SRF) made from commercial and industrial waste (C&IW). A life cycle assessment (LCA) was conducted with a functional unit of 1 metric tonne of OPC production and treatment of 194 kg of C&IW. Data from an existing cement plant have been used, where the share of SRF from total fuel energy demand increased from 0% to 53% between 2007 and 2016. Four scenarios were established with varying waste treatment methods and SRF share in the thermal energy mix of cement production. It was found that GHG emissions decreased by 20% from 1036 kg carbon dioxide (CO2), eq. (functional unit)-1 in Scenario 1 to 832 kg CO2, eq. (functional unit)-1 in Scenario 3. Furthermore, it is possible to reach a reduction of 30% to 725 kg CO2, eq. (functional unit)-1 in Scenario by increasing the share of SRF to 80%. In conclusion, significant GHG emissions reduction can be achieved by utilizing SRF in cement production. Especially in the middle-income and low-income countries where waste is dumped to the open landfills, emissions could be reduced without huge investments to waste incineration plants.

Assessing the environmental sustainability of an emerging energy technology: Solar thermal calcination for cement production.

Cement production is a highly energy-intensive process, contributing 7% to global CO2 emissions. Over 80% of the energy used in cement production is consumed by the calcination process. This paper considers a novel solar thermal technology for calcination, to investigate if it could help mitigate the climate change and other environmental impacts from cement production on a life cycle basis. The following three solar options are compared to conventional fossil-fuel calcination via life cycle assessment: a full solar system, which provides all the required thermal energy, and two hybrid systems, where the solar system provides 14% and 33% of the thermal energy, respectively. The results show that all three solar options have lower impacts than conventional calcination in 14 out of 17 categories. The full solar system is the best alternative, with major reductions in climate change (48%), fossil depletion (75%), photochemical ozone formation (92%) and terrestrial ecotoxicity (79%). Based on insolation levels in different parts of the world, the solar systems could be applied to 26% of current global cement production. This would reduce the climate change impact by 15-40%, as well as most other impacts by 14-87%, depending on the fuel mix. However, a limiting factor might be two times greater land occupation than by the conventional process. Furthermore, the solar system has higher human toxicity-cancer (102%) and metals and minerals depletion (6%) due to the construction of solar facilities. Coupling conventional calcination with carbon capture and storage (CCS) is more efficient in reducing the climate change impact (63%) than the solar system (48%) relative to conventional calcination without CCS. However, adding CCS to the solar calciner would still be a better option, decreasing the impact by 81% relative to conventional calcination without CCS. These findings will be of interest to the solar and cement industries as well as other industrial sectors using high-temperature processes.

A Proposition of an In situ Production of a Blended Cement.

Many byproducts and waste materials with pozzolanic properties can substitute natural raw materials in cement production. Some of these waste materials like fly ash and blast furnace slag are commonly harnessed by cement industry. Others are of seldom use due to limitations of the very centralized cement production systems currently in use. In the authors opinion, it is necessary to change this system to enable efficient utilization of various waste materials that are available locally (e.g., white and red ceramics). In this study, a new partially centralized system of cement production is proposed. The adoption of a new system would significantly reduce the volume of long-distance transportation and enable utilization of numerous locally available waste materials that are currently dismissed. The last stage of production of the ready-to-use cement would take place in situ. The cement would be produced on demand and be immediately used for concrete production on-site. The research program was conducted considering the importance of the quality of cements obtained in the new way, substituting up to 12% of its mass by white ceramics. The research program was proof of concept of the proposed cement production system. It was shown that the quality of "in situ cement" does not differ from standard cements.

Evaluation of Contamination and Ecological Risk of Heavy Metals Associated with Cement Production in Ewekoro, Southwest Nigeria.

BACKGROUND: Exposure to heavy metals emanating from cement production and other anthropogenic activities can pose ecological risks. OBJECTIVES: A detailed investigation was carried out to assess the contamination and ecological risk of heavy metals associated with dust released during cement production. METHODS: Sixty samples, including 30 soils and 30 plants, were collected around Lafarge Cement Production Company. Control samples of soil and plants were collected in areas where human activities are limited. Samples were dried, sieved (for soil; 65 µm), packaged and analyzed using inductively coupled plasma mass spectrometry at Acme Laboratory in Canada. RESULTS: The average concentration of heavy metals in soils of the area are: copper (Cu): 41.63 mg/kg; lead (Pb): 35.43 mg/kg; zinc (Zn): 213.64 mg/kg; chromium (Cr): 35.60 mg/kg; cobalt (Co): 3.84 mg/kg and nickel (Ni): 5.13 mg/kg. Concentrations of Cr in soils were above the recommended standards, while other metals were below recommended limits. The average concentrations of heavy metals in plants were: Cu: 26.32 mg/kg; Pb: 15.46 mg/kg; Zn: 213.94 mg/kg; Cr: 30.62 mg/kg; Co: 0.45 mg/kg and Ni: 3.77 mg/kg. Levels of heavy metals in plants were all above international limits. Geo-accumulation of metals in soils ranged between -0.15 and 6.32, while the contamination factor ranged between 0.53 and 119.59. Ecological risk index of heavy metals in soils ranged between 49.71 and 749. DISCUSSION: All metals in soils of the study area except for Cr were below the allowable limits, while the levels of metals in plants were above the permissible limits. Levels of heavy metals reported in this study were higher than those from similar cement production areas. Soils around the Ewekoro cement production area were low to extremely contaminated by toxic metals. Cement production, processing, transportation in conjunction with the abandoned railway track in the area greatly contribute to the high degree of contamination observed in the area. Metal transfers from soil to plant are a common phenomenon. The metals pose low to considerable ecological risk. CONCLUSIONS: Anthropogenic sources, especially cement processing activities, release heavy metals which leads to progressive pollution of the environment and poses high ecological risk. COMPETING INTERESTS: The authors declare no competing financial interests.

The relationship between cement production, mortality rate, air quality, and economic growth for China, India, Brazil, Turkey, and the USA: MScBVAR and MScBGC analysis.

The related literature reveal that the papers on environmental pollution do not sufficiently analyse the cement production which is an important determinant of air pollution and health problems by using econometric methods. To fill this gap, this paper aims to examine the relationship between cement production, air pollution, mortality rate, and economic growth by employing MS Bayesian Vector Autoregressive (MScBVAR) and Markov Switching Bayesian Granger causality (MScBGC) approaches from 1960 to 2017 for China, Brazil, India, Turkey and the USA. MSIA(2)-BVAR(1) model for China, MSIAH(2)-BVAR(3) models for India, MSIAH(3)-BVAR(2) for Brazil, and MSIAH(3)-BVAR(1) for Turkey, and MSIAH(2)-BVAR(2) for the USA were selected. The MScBGC results revealed that the cement production is granger cause of mortality rate, air pollution, and economic growth in all regimes for China, India, Brazil, Turkey, and the USA.

Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS.

Effects of Airborne Particulate Matter on Respiratory Health in a Community near a Cement Factory in Chilanga, Zambia: Results from a Panel Study.

We conducted a panel study to investigate seasonal variations in concentrations of airborne PM2.5 and PM10 and the effects on respiratory health in a community near a cement factory; in Chilanga; Zambia. A panel of 63 and 55 participants aged 21 to 59 years from a community located at the edge of the factory within 1 km and a control community located 18 km from the factory respectively; were followed up for three climatic seasons July 2015 to February 2016. Symptom diary questionnaires were completed and lung function measurements taken daily for 14 days in each of the three climatic seasons. Simultaneously, PM2.5 and PM10 concentrations in ambient air were monitored at a fixed site for each community. Mean seasonal concentrations of PM2.5 and PM10 ranged from 2.39-24.93 µg/m3 and 7.03-68.28 µg/m³ respectively in the exposed compared to the control community 1.69-6.03 µg/m³ and 2.26-8.86 µg/m³. The incident rates of reported respiratory symptoms were higher in the exposed compared to the control community: 46.3 vs. 13.8 for cough; 41.2 vs. 9.6 for phlegm; 49.0 vs.12.5 for nose; and 13.9 vs. 3.9 for wheeze per 100 person-days. There was a lower performance on all lung indices in the exposed community compared to the control; overall the mean FEV1 (forced expiratory volume in one second) and FVC (forced vital capacity) predicted percentage for the exposed was six and four percentage points lower than the control. Restriction of industrial emissions coupled with on-going monitoring and regulatory enforcement are needed to ensure that PM (airborne particulate matter) levels in the ambient air are kept within recommended levels to safeguard the respiratory health of nearby community residents.

Mortality and cancer morbidity among cement production workers: a meta-analysis.

OBJECTIVES: To analyze overall and cause-specific mortality, especially from cancer, among cement production workers. INTRODUCTION: Results from some epidemiological studies suggested an increased risk of overall mortality and of stomach cancer associated with employment in the cement production, but the presence of a hazard and, if present, the magnitude of a risk have not been precisely quantified. We conducted a systematic review and meta-analysis of data on mortality from all causes, cardiovascular or respiratory diseases, and cancer among cement workers. METHODS: The literature search in PubMed and Scopus up to February 2016 and with appropriate keywords on mortality among cement workers revealed 188 articles which were screened. A total of 117 articles were reviewed in full text and 12 articles, referring to 11 study populations, were found to be relevant and of sufficient quality for further analysis. Meta-analyses were performed using a random-effects model. RESULTS: Eight cohort studies, one proportionate mortality study, and two case-control studies were identified. The summary RRs were 0.89 [95 % confidence interval (CI) 0.76-1.01] for all-cause mortality, 0.94 (95 %, CI 0.80-1.08) for cancer mortality, 1.07 (95 % CI 0.79-1.35) for lung cancer mortality, and 0.93 (95 % CI 0.70-1.17) for stomach cancer mortality, respectively. Significant heterogeneity in results was observed among studies. CONCLUSION: The present meta-analysis does not provide evidence of increased risk of overall mortality, as well as cancer, cardiovascular or respiratory mortality in relation to employment in cement production.

Characteristics of mercury cycling in the cement production process.

The mercury cycling caused by dust shuttling significantly increases the atmospheric emissions from cement production. A comprehensive understanding of this mercury cycling can promote the development of mercury emission control technologies. In this study, the characteristics of mercury cycling in the cement production process were first investigated. Furthermore, the mercury enrichment and effects of dust treatment were evaluated based on the field tests conducted in two Chinese cement plants. The mercury cycling between the kiln system and the raw mill system was the most important aspect and contributed 57-73% to the total amount of mercury emitted from the kiln system. Mercury emitted from the kiln system with flue gas was enriched as high as 3.4-8.8 times in the two tested plants compared to the amount of mercury in the raw materials and coal due to mercury cycling. The mercury enrichment can be significantly affected by the proportion of mercury cycled back to the kiln system. The effects of dust treatment were evaluated, and dust treatment can efficiently reduce approximately 31-70% of atmospheric mercury emissions in the two plants. The reduction proportion approximately linearly decreased with the proportion of mercury removed from the collected dust.