Organosiloxane-Modified Auricularia Polysaccharide (Si-AP): Improved High-Temperature Resistance and Lubrication Performance in WBDFs.

This study introduces a novel organosilicon-modified polysaccharide (Si-AP) synthesized via grafting and comprehensively evaluates its performance in water-based drilling fluids (WBDFs). The molecular structure of Si-AP was characterized using Fourier-transform infrared spectroscopy (FTIR) and 1H-NMR experiments. Thermalgravimetric analysis (TGA) confirmed the good thermal stability of Si-AP up to 235 °C. Si-AP significantly improves the rheological properties and fluid loss performance of WBDFs. With increasing Si-AP concentration, system viscosity increases, API filtration rate decreases, clay expansion is inhibited, and drilling cuttings hydration dispersion is suppressed, especially under high-temperature conditions. Additionally, mechanistic analysis indicates that the introduction of siloxane groups can effectively inhibit the thermal degradation of AP chains and enhance their high-temperature resistance. Si-AP can form a lubricating film by adsorbing on the surface of clay particles, improving mud cake quality, reducing the friction coefficient, and significantly enhancing the lubricating performance of WBDFs. Overall, Si-AP exhibits a higher temperature-resistance limit compared to AP and more effectively optimizes the lubrication, inhibition, and control of the filtration rate of WBDFs under high-temperature conditions. While meeting the requirements of drilling fluid systems under high temperatures, Si-AP also addresses environmental concerns and holds promise as an efficient solution for the exploitation of deep-seated oil and gas resources.

Study on the Inhibition Mechanism of Hydration Expansion of Yunnan Gas Shale using Modified Asphalt.

Drilling fluids play an essential role in shale gas development. It is not possible to scale up the use of water-based drilling fluid in shale gas drilling in Yunnan, China, because conventional inhibitors cannot effectively inhibit the hydration of the illite-rich shale formed. In this study, the inhibition performance of modified asphalt was evaluated using the plugging test, expansion test, shale recovery experiment, and rock compressive strength test. The experimental results show that in a 3% modified asphalt solution, the expansion of shale is reduced by 56.3%, the recovery is as high as 97.8%, water absorption is reduced by 24.3%, and the compression resistance is doubled compared with those in water. Moreover, the modified asphalt can effectively reduce the fluid loss of the drilling fluid. Modified asphalt can form a hydrophobic membrane through a large amount of adsorption on the shale surface, consequently inhibiting shale hydration. Simultaneously, modified asphalt can reduce the entrance of water into the shale through blocking pores, micro-cracks, and cracks and further inhibit the hydration expansion of shale. This demonstrates that modified asphalt will be an ideal choice for drilling shale gas formations in Yunnan through water-based drilling fluids.

The Effects of Organically Modified Lithium Magnesium Silicate on the Rheological Properties of Water-Based Drilling Fluids.

To address the problem of insufficient temperature and salt resistance of existing polymer viscosity enhancers, we designed an organic-inorganic hybrid composite as a viscosity enhancer for water-based drilling fluids, named LAZ, and it was prepared by combining a water-soluble monomer and lithium magnesium silicate (LMS) using an intercalation polymerization method. The composite LAZ was characterized using Fourier transform infrared spectroscopy, transformed target X-ray diffractometry, scanning electron microscopy, and thermogravimetric analysis. The rheological properties of the composite LAZ were evaluated. The composite LAZ was used as a water-based drilling fluid viscosity enhancer, and the temperature and salt resistance of the drilling fluid were evaluated. The results showed that the composite LAZ presented a complex reticulation structure in an aqueous solution. This reticulation structure intertwined with each other exhibited viscosity-enhancing properties, which can enhance the suspension properties of water-based drilling fluids. The aqueous solution of the composite LAZ has shear dilution properties. As shear rate increases, shear stress becomes larger. The yield stress value of the aqueous solution increases as the composite LAZ's concentration increases. The aqueous solution of the composite LAZ exhibits strong elastic characteristics with weak gel properties. The addition of the composite LAZ to 4% sodium bentonite-based slurry significantly increased the apparent viscosity and dynamic shear of the drilling fluid. The drilling fluids containing the composite LAZ had good temperature resistance at 150 °C and below. The rheological properties of brine drilling fluids containing the composite LAZ changed slightly before and after high-temperature aging at 150 °C.

The Simulation of Ester Lubricants and Their Application in Weak Gel Drilling Fluids.

To enhance the performance and reduce the amount of ester-based lubricants used in weak gel drilling fluids, a shear dynamics simulation under extreme pressure conditions was employed to refine the formulation of the base oil and pressure additives. The simulation results were validated using fatty acid methyl, ethyl, and butyl esters. Fatty acid methyl ester demonstrated the lowest temperature increase and the highest load-bearing capacity post-shear. The four-ball friction test revealed that methyl oleate had a coefficient of friction of 0.0018, approximately a third of that for butyl oleate, confirming the simulation's accuracy. By using methyl oleate as the base oil and oleamide as the pressure-resistant component, the optimal shear stress was achieved with a 10% addition of oleamide. A lubricant composed of 90% methyl oleate and 10% oleamide was tested and showed a coefficient of friction of 0.03 when 0.5% was added to bentonite slurry, indicating a strong lubricating film. Adding 1% of this lubricant to a low gel drilling fluid system did not affect its rheological properties, and the gel structure remained stable after seven days of aging. Field tests at the Fu86-3 well in the Jiangsu Oilfield of Sinopec confirmed that adding 1% of the ester-based lubricant to the drilling fluid significantly improved drilling efficiency, reduced drag by an average of 33%, and increased the drilling rate to 22.12 m/h. This innovation effectively prevents drilling complications and successfully achieves the objectives of enhancing efficiency.

Development of Multiple Crosslinked Polymers and Its Application in Synthetic-Based Drilling Fluids.

This study addresses the performance challenges of Synthetic-Based Drilling Fluids (SBDF) in deep wells and high-temperature environments by engineering a novel multiple hydrogen-bonded crosslinked polymer, MBAH/nano-SiO2. Synthesized using methyl methacrylate (MMA), butyl methacrylate (BMA), acrylic acid (AA), N-hydroxyethyl acrylamide (HEAA), and nano-silica (nano-SiO2), the polymer improved crosslinking density, thermal properties, particle size distribution, and colloidal stability. The development of a 'weak gel' structure in W/O emulsions improved rheology and electrical stability (ES), with ES values reaching up to 775 V after aging at 180 °C. Moreover, the polymer's amphiphilic structure and the synergistic effect of nano-SiO2 increased emulsion film thickness and strength, further augmenting stability. The high-temperature and high-pressure filtration loss of SBDF was considerably reduced to 7.6 mL, benefiting well wall stability and reservoir damage control. This study provides crucial insights into optimizing multiple hydrogen-bonded crosslinked strategies and polymers in SBDF applications.

Water-based drilling fluids containing hydrophobic nanoparticles for minimizing shale hydration and formation damage.

Wellbore instability is always inevitable in shale formation due to hydration, swelling, and dispersion of clay, especially when using water-based drilling fluids (WBDFs). To mitigate the wellbore instability of shale formation and avoid correlative detriments such as formation damage, various nano-silica particles (nano-SiO2) were employed to plug the nano-sized pores, inhibit water invasion into shale, and prevent shale swelling. Firstly, the influence of various nano-SiO2 on rheological and filtration properties of a set WBDF was evaluated. Then, the linear swelling test, shale recovery test, zeta potential test, imbibition test, contact angle measurement, scanning electron microscopy (SEM) observation, and computed tomography (CT) analysis were conducted to assess the characteristic of nano-SiO2. Experimental results showed that solid phase nano-SiO2 could dramatically increase the viscosity and yield point while liquid phase nano-SiO2 only caused small fluctuations on these parameters. Besides, hydrophobic nano-SiO2 displayed better filtration performance than hydrophilic nano-SiO2. On the whole, the hydrophobic nano-SiO2 dispersion, called as nano-2, showed the best performance in WBDFs. Furthermore, nano-2 exhibited better inhibition than hydrophilic nano-SiO2, KCl, and polyether amine (PA). Mechanism analysis demonstrated that nano-2 could improve the hydrophobic degree of shale surface and prevent water from contacting with the shale. Meanwhile, nano-2 plugged the pores and throats in the shale. As a consequence, water in the drilling fluid was prevented from invading the shale, and the shale was inhibited. Nano-2 could form a thin barrier in the surface of shale, and mitigate the damage degree of shale cores after perforation operation. As a result, nano-2 displayed great potential to stabilize shale and protect formation in WBDFs.

Review of the Perspectives and Study of Thermo-Responsive Polymer Gels and Applications in Oil-Based Drilling Fluids.

Thermoresponsive polymer gels are a type of intelligent material that can react to changes in temperature. These materials possess excellent innovative properties and find use in various fields. This paper systematically analyzes the methods for testing and regulating phase transition temperatures of thermo-responsive polymer gels based on their response mechanism. The report thoroughly introduces the latest research on thermo-responsive polymer gels in oil and gas extraction, discussing their advantages and challenges across various environments. Additionally, it elucidates how the application limitations of high-temperature and high-salt conditions can be resolved through process optimization and material innovation, ultimately broadening the scope of application of thermo-responsive polymer gels in oil and gas extraction. The article discusses the technological development and potential applications of thermo-responsive polymer gels in oil-based drilling fluids. This analysis aims to offer researchers in the oil and gas industry detailed insights into future possibilities for thermo-responsive polymer gels and to provide helpful guidance for their practical use in oil-based drilling fluids.

X-ray Computed Tomography (CT) to Scan the Structure and Characterize the Mud Cake Incorporated with Various Magnetic NPs Concentration: An Application to Evaluate the Wellbore Stability and Formation Damage.

The X-ray computed tomography method has provided unrivalled data about the characterization and evolution of the internal/external structure of materials by analyzing CTN and non-destructive imaging approach. Applying this method on the appropriate drilling-fluid ingredients plays a significant role in generating proper mud cake quality to stabilize wellbore, and avoid formation damage and filtration loss by preventing drilling fluid invasion into the formation. In this study, smart-water drilling mud containing different concentrations of magnetite nanoparticles (MNPs) was used to assess the filtration loss properties and formation impairment. Conventional static filter press, non-destructive X-ray computed tomography (CT) scan images and high-resolution quantitative measurement of CT number method were used to estimate the filtrate volume and characterize the filter cake layers, hence evaluating the reservoir damage through hundreds of merged images. The CT scan data were combined with the HIPAX and Radiant viewer digital image processing. The variation in CT number of mud cake samples under different concentrations of MNPs and without MNPs concentration were analyzed, and hundreds of 3D images as a cross-sectional profile were used. This paper highlights the importance of MNPs property in terms of minimizing filtration volume and improving mud cake quality and thickness, and hence improving the wellbore stability. From the results, a notable reduction of filtrate drilling mud volume and mud cake thickness to 40.9% and 46.6%, respectively, were recorded for drilling fluids incorporated with 0.92 wt.% of MNPs. However, this study asserts that optimal MNPs should be implemented to guarantee the best filtration property. As confirmed from the results, increasing the MNPs concentration beyond the optimal value (up to 2 wt.%) increased the filtrate volume and mud cake thickness by 3.23 and 33.3%, respectively. CT scan profile images show two layers of mud cake produced from water-based drilling fluids possessing 0.92 wt.% MNPs. The latter concentration was found to be the optimal additive of MNPs as it caused a decrease in filtration volume, mud cake thickness, and pore spaces within the structure of the mud cake. Using the optimum MNPs, the CT number (CTN) shows a high CTN and density material, and uniform compacted thin mud cake structure (0.75 mm). The produced thin mud cake layer reveals the precipitation or exchange of elemental/mineral composition during fluid-solid interaction. These results confirm that MNPs could help in avoiding or reducing the formation damage, driving away drilling fluid from the formation, and improving borehole stability.

Study on the Low-Temperature Rheology of Polar Drilling Fluid and Its Regulation Method.

Drilling fluid is the blood of drilling engineering. In the polar drilling process, the ultra-low temperature environment puts high demands on the rheological performance of drilling fluids. In this paper, the effects of temperature, ice debris concentration and weighting agent on the rheological properties of drilling fluids were studied. It was found that the lower the temperature and the higher the ice debris concentration, the higher the drilling fluid viscosity, but when the ice debris concentration was below 2%, the drilling fluid rheology hardly changed. Secondly, the low temperature rheological properties of drilling fluid were adjusted by three different methods: base fluid ratio, organoclay, and polymers (dimer acid, polymethacrylate, ethylene propylene copolymer, and vinyl resin). The results showed that the base fluid rheological performance was optimal when the base fluid ratio was 7:3. Compared with polymers, organoclay has the most significant improvement on the low temperature rheological performance of drilling fluid. The main reason is that organoclay can transform the drilling fluid from Newtonian to non-Newtonian fluid, which exhibits excellent shear dilution of drilling fluid. The organoclay is also more uniformly dispersed in the oil, forming a denser weak gel mesh structure, so it is more effective in improving the cuttings carrying and suspension properties of drilling fluids. However, the drilling fluid containing polymer additives is still a Newtonian fluid, which cannot form a strong mesh structure at ultra-low temperatures, and thus cannot effectively improve the low-temperature rheological performance of drilling fluid. In addition, when the amount of organoclay is 2%, the improvement rate of the yield point reaches 250% at -55 °C, which can effectively improve the cuttings carrying and suspension performance of drilling fluid at ultra-low temperature.

Investigation on Filtration Control of Zwitterionic Polymer AADN in High Temperature High Pressure Water-Based Drilling Fluids.

With the exploration and development of high-temperature and high-salt deep oil and gas, more rigorous requirements are warranted for the performance of water-based drilling fluids (WBDFs). In this study, acrylamide, 2-acrylamide-2-methylpropanesulfonic acid, diallyl dimethyl ammonium chloride, and N-vinylpyrrolidone were synthesized by free radical copolymerization in an aqueous solution to form a temperature and salt-resistant zwitterionic polymer gel filtration loss reducer (AADN). The zwitterionic polymer had excellent adsorption and hydration groups, which could effectively combine with bentonite through hydrogen bonds and electrostatic attraction, strengthening the hydration film thickness on the surface of bentonite, and promoting the stable dispersion of drilling fluid. In addition, the reverse polyelectrolyte effect of zwitterionic polymers strengthened the drilling fluid's ability to resist high-temperature and high-salt. The AADN-based drilling fluid showed excellent rheological and filtration control properties (FLAPI < 8 mL, FLHTHP < 29.6 mL) even after aging at high-temperature (200 °C) and high-salt (20 wt% NaCl) conditions. This study provides a new strategy for simultaneously improving the high-temperature and high-salt tolerance of WBDFs, presenting the potential for application in drilling in high-temperature and high-salt deep formations.

Rheological Investigation of Welding Waste-Derived Graphene Oxide in Water-Based Drilling Fluids.

Throughout the world, the construction industry produces significant amounts of by-products and hazardous waste materials. The steel-making industry generates welding waste and dusts that are toxic to the environment and pose many economic challenges. Water-based drilling fluids (WBDF) are able to remove the drill cuttings in a wellbore and maintain the stability of the wellbore to prevent formation damage. To the best of our knowledge, this is the first study that reports the application of welding waste and its derived graphene oxide (GO) as a fluid-loss additive in drilling fluids. In this research, GO was successfully synthesized from welding waste through chemical exfoliation. The examination was confirmed using XRD, FTIR, FESEM and EDX analyses. The synthesized welding waste-derived GO in WBDF is competent in improving rheological properties by increasing plastic viscosity (PV), yield point (YP) and gel strength (GS), while reducing filtrate loss (FL) and mud cake thickness (MCT). This study shows the effect of additives such as welding waste, welding waste-derived GO and commercial GO, and their amount, on the rheological properties of WBDF. Concentrations of these additives were used at 0.01 ppb, 0.1 ppb and 0.5 ppb. Based on the experiment results, raw welding waste and welding waste-derived GO showed better performance compared with commercial GO. Among filtration properties, FL and MCT were reduced by 33.3% and 39.7% with the addition of 0.5 ppb of raw welding-waste additive, while for 0.5 ppb of welding waste-derived GO additive, FL and MCT were reduced by 26.7% and 20.9%, respectively. By recycling industrial welding waste, this research conveys state-of-the-art and low-cost drilling fluids that aid in waste management, and reduce the adverse environmental and commercial ramifications of toxic wastes.

Gel Stability of Calcium Bentonite Suspension in Brine and Its Application in Water-Based Drilling Fluids.

With the development of the oil industry and the increasingly complex drilling environment, the performance of drilling fluids has to be constantly improved. In order to solve the problem of bentonite dispersion and hydration in a saline medium, a drilling fluid additive with good performance and acceptable cost was sought. The effects of several water-soluble polymers, such as cellulose polymers, synthetic polymers and natural polymers, on the rheology and gel suspension stability of calcium-based bentonite were compared in this study. Among the examined polymers, the xanthan gum biopolymer (XC) was the least negatively affected in the saline medium used. However, its high price limits its industrial application in oil and gas drilling fluids. In this study, a salt-tolerant polymer, modified vegetable gum (MVG), was prepared by a cross-linking modification of a natural plant gum, which is abundant and cheap. Then, a salt-tolerant polymer mixture called SNV was prepared, composed of the salt-resistant natural polymer MVG and the biopolymer XC. The salt tolerance and slurry ability of SNV and common water-soluble polymers were evaluated and compared. We then selected the most suitable Herschel-Bulkley model to fit the rheological curve of the SNV-bentonite aqueous suspension system. SNV improved the rheological properties of the calcium-based bentonite slurry and the dispersion stability of bentonite. In an SNV concentration of 0.35%, the apparent viscosity (AV) of the base slurry increased from 2 mPa·s to 32 mPa·s, and the low shear reading value at 3 rpm increased from 0 dia to 5 dia. This could greatly improve the viscosity and cutting carrying capacity of the bentonite drilling fluid. The bentonite drilling fluid prepared with SNV could be directly slurried with brine and even seawater; this means that when drilling in ocean, coastal saline water and high-salinity-surface saline water areas, the slurry preparation cost and preparation time can be conveniently reduced.

One-Step Process of Mixed Oleic Acid Esters and Its High Temperature Lubrication Properties in Bentonite Gelling Suspension.

In recent years, with the increase in requirements for horizontal wells, ultra-high depth wells, small wells and branching wells, it has become increasingly important to deal with the conflict between drilling safety and bottomhole friction. In order to meet the requirements of complex boreholes and deepwater drilling processes, it is crucial to improve the performance of ester-based lubricants. Oleic acid esters are relatively stable and have high lubricity at low temperature, however, these can be hydrolyzed at high temperature. However, the structure of carboxylic acids and alcohols can significantly affect the performance of synthetic esters. In order to solve the problem of balancing the high-temperature performance and low temperature performance of oleic acid esters with different structures, we propose a new oleic acid esterification process. After mixing methanol and ethylene glycol, it is reacted with oleic acid, and the mixed oleate prepared is named MEO-21, and the optimal esterification conditions are obtained as follows: the reaction time is 3 h, the reaction temperature is 150 °C, and concentrated sulfuric acid is the catalyst. MEO-21 not only achieves an extreme pressure lubrication coefficient reduction rate (Δf) of 86.57% at room temperature, but maintains a stable performance after hot rolling at high temperatures. Hot rolling at 150 °C for 16 h, Δf was 85.25%, hot rolling at 180 °C for 16 h, Δf was 89.56%. MEO-21 was used as a base oil with other industrial by-product oils to compound and produce a high-temperature-resistant lubricant that was named L-541, L-541's Δf was 90.39% at room temperature. L-541 was hot-rolling at 120 °C, 150 °C and 180 °C for 16 h, the Δf was stabled at 89%.

A comprehensive review of nanoparticles: Effect on water-based drilling fluids and wellbore stability.

Wellbore stability in shale is a recurring crisis during oil and gas well drilling. The adsorption of water and ions from drilling fluid by shale, which causes clay swelling, is the primary cause of wellbore instability. Nanomaterials have been a subject of interest in recent years to be an effective shale inhibitor in drilling fluid, intending to minimize clay swelling. This article presents a comprehensive review of the current progress of nanoparticle role in water-based drilling fluid with regards to wellbore stability, reviewing the experimental methods, the effect of nanoparticles in drilling fluid, the mechanism of shale stability and the outlook for future research. This paper employed a systematic review methodology to highlight the progress of nanoparticle water-based drilling fluids in recent years. Previous studies indicated the current trend for drilling fluid additives was nanoparticles modified with surfactants and polymers, which minimize colloidal stability issues and enhance shale stability. A review of experimental methods showed that the pressure transmission test benefits shale stability assessment under reservoir conditions. Parametric analysis of nanoparticles showed that parameters such as concentration and size directly affected the shale stability even in high salinity solution. However, there is a lack of studies on nanoparticle types, with silica nanoparticles being the most popular among researchers. Nanoparticles enhance shale stability via physical plugging, chemical inhibition, and electrostatic interactions between surface charges. To better comprehend the influence of nanoparticles on shale stabilization, it is necessary to evaluate a wider range of nanoparticle types using the proper experimental techniques.

Nano-Modified Polymer Gels as Temperature- and Salt-Resistant Fluid-Loss Additive for Water-Based Drilling Fluids.

With the continuous exploration and development of oil and gas resources to deep formations, the key treatment agents of water-based drilling fluids face severe challenges from high temperatures and salinity, and the development of high temperature and salt resistance filtration reducers has always been the focus of research in the field of oilfield chemistry. In this study, a nano-silica-modified co-polymer (NS-ANAD) gel was synthesized by using acrylamide, isopropylacrylamide, 2-acrylamide-2-methyl propane sulfonic acid, diallyl dimethyl ammonium chloride, and double-bond-modified inorganic silica particles (KH570-SiO2) through free radical co-polymerization. The introduction of nanotechnology enhances the polymer's resistance to high temperature degradation, making it useful as a high-temperature-resistant fluid loss reducer. Moreover, the anions (sulfonates) and cations (quaternary ammonium) enhance the extension of the polymer and the adsorption on the surface of bentonite particles in a saline environment, which in turn improves the salt resistance of the polymer. The drilling fluids containing 2.0 wt% NS-ANAD co-polymer gels still show excellent rheological and filtration performance, even after aging in high temperature (200 °C) and high salinity (saturated salt) environments, showing great potential for application in deep and ultra-deep drilling engineering.

Improvement of Emulsion Stability and Plugging Performance of Nanopores Using Modified Polystyrene Nanoparticles in Invert Emulsion Drilling Fluids.

Drilling fluid invasion and pressure transmission caused by the development of micropores and fractures in shale oil and gas formations are the major factors contributing to wellbore instability during drilling using oil-based drilling fluids (OBFs). In this study, a modified polystyrene latex (MPL) material was synthesized through emulsion polymerization and was characterized using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), particle size analysis, scanning electron microscopy (SEM) observations, and contact angle testing. The influence of the MPL on the stability of a water-in-oil emulsion was analyzed via sedimentation observations and electrical stability tests. The effects of the MPL on the plugging mechanism of white oil and water-in-oil emulsions were evaluated using 0.1-1.0 µm micro-porous filtration films. The experimental results revealed that the MPL has a favorable thermal stability, with an initial thermal decomposition temperature of 363°C, a median particle size (D50) of 233 nm, and a three-phase contact angle of 103.5°. The MPL can enhance the sedimentation stability of an emulsion to a considerable extent and can improve the electrical stability (ES) of the emulsion, which is conducive to the stability of OBFs. Due to the deformability of the MPL, it has a wide range of adaptations for micro-scale pores and fractures. In both the white oil and water-in-oil emulsions, the MPL can reduce the filtration loss through microporous membranes with pore sizes of 0.1-1.0 µm to within 10 ml. This paper details the methodology of the synthesis of nanomaterials that can effectively plug a formation's nanopores and fractures; thereby, stabilizing OBFs.

Synthesis and Weak Hydrogelling Properties of a Salt Resistance Copolymer Based on Fumaric Acid Sludge and Its Application in Oil Well Drilling Fluids.

Fumaric acid sludge (FAS) by-produced from phthalic anhydride production wastewater treatment contains a large amount of refractory organic compounds with a complex composition, which will cause environmental pollution unless it is treated in a deep, harmless manner. FAS included saturated carboxylic acid, more than 60%, and unsaturated carboxylic acid, close to 30%, which accounted for the total mass of dry sludge. A new oil well drilling fluid filtrate loss reducer, poly(AM-AMPS-FAS) (PAAF), was synthesized by copolymerizing FAS with acrylamide (AM) and 2-acrylamide-2-methyl propane sulfonic acid (AMPS). Without a refining requirement for FAS, it can be used as a polymerizable free radical monomer for the synthesis of PAAF after a simple drying process. The copolymer PAAF synthesis process was studied, and the optimal monomer mass ratio was determined to be AM:AMPS:FAS = 1:1:1. The temperature resistance of the synthesized PAAF was significantly improved when 5% sodium silicate was added as a cross-linking agent. The structural characterization and evaluation of temperature and complex saline resistance performance of PAAF were carried out. The FT-IR results show that the structure of PAAF contained amide groups and sulfonic acid groups. The TGA results show that PAAF has good temperature resistance. As an oilfield filtrate loss reducer, the cost-effective copolymer PAAF not only has excellent temperature and complex saline resistance, the API filtration loss (FL) was only 13.2 mL/30 min after 16 h of hot rolling and aging at 150 °C in the complex saline-based mud, which is smaller compared with other filtrate loss reducer copolymers, but it also has little effect on the rheological properties of drilling fluid.

Temperature- and Salt-Resistant Micro-Crosslinked Polyampholyte Gel as Fluid-Loss Additive for Water-Based Drilling Fluids.

With increasing global energy consumption, oil/gas drilling has gradually expanded from conventional shallow reservoirs to deep and ultra-deep reservoirs. However, the harsh geological features including high temperature and high salinity in ultra-deep reservoirs have become a critical challenge faced by water-based drilling fluids (WDFs), which seriously deteriorate the rheology and fluid loss properties, causing drilling accidents, such as wellbore instability and formation collapse. In this study, a novel temperature- and salt-resistant micro-crosslinked polyampholyte gel was synthesized using N,N-dimethylacrylamide, diallyldimethyl ammonium chloride, 2-acrylamido-2-methylpropanesulfonic acid, maleic anhydride and chemical crosslinking agent triallylamine through free radical copolymerization. Due to the synergistic effect of covalent micro-crosslinking and the reverse polyelectrolyte effect of amphoteric polymers, the copolymer-based drilling fluids exhibit outstanding rheological and filtration properties even after aging at high temperatures (up to 200 °C) and high salinity (saturated salt) environments. In addition, the zeta potential and particle size distribution of copolymer-based drilling fluids further confirmed that the copolymer can greatly improve the stability of the base fluid suspension, which is important for reducing the fluid-loss volume of WDFs. Therefore, this work will point out a new direction for the development of temperature- and salt-resistant drilling fluid treatment agents.

Wellbore Stability through Novel Catechol-Chitosan Biopolymer Encapsulator-Based Drilling Mud.

The problem of wellbore stability has a marked impact on oil and gas exploration and development in the process of drilling. Marine mussel proteins can adhere and encapsulate firmly on deep-water rocks, providing inspiration for solving borehole stability problem and this ability comes from catechol groups. In this paper, a novel biopolymer was synthesized with chitosan and catechol (named "SDGB") by Schiff base-reduction reaction, was developed as an encapsulator in water-based drilling fluids (WBDF). In addition, the chemical enhancing wellbore stability performance of different encapsulators were investigated and compared. The results showed that there were aromatic ring structure, amines, and catechol groups in catechol-chitosan biopolymer molecule. The high shale recovery rate demonstrated its strong shale inhibition performance. The rock treated by catechol-chitosan biopolymer had higher tension shear strength and uniaxial compression strength than others, which indicates that it can effectively strengthen the rock and bind loose minerals in micro-pore and micro-fracture of rock samples. The rheological and filtration property of the WBDF containing catechol-chitosan biopolymer is stable before and after 130 °C/16 h hot rolling, demonstrating its good compatibility with other WBDF agents. Moreover, SDGB could chelate with metal ions, forming a stable covalent bond, which plays an important role in adhesiveness, inhibition, and blockage.

Preparation and Hydrogelling Performances of a New Drilling Fluid Filtrate Reducer from Plant Press Slag.

Plant press slag (PPS) containing abundant cellulose and starch is a byproduct in the deep processing of fruits, cereals, and tuberous crops products. PPS can be modified by using caustic soda and chloroacetic acid to obtain an inexpensive and environmentally friendly filtrate reducer of drilling fluids. The optimum mass ratio of mNaOH:mMCA:mPPS is 1:1:2, the optimum etherification temperature is 75 °C, and the obtained product is a natural mixture of carboxymethyl cellulose and carboxymethyl starch (CMCS). PPS and CMCS are characterized by using X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric, X-ray photoelectron spectroscopy, and elemental analysis. The filtration loss performance of CMCS is stable before and after hot-rolling aging at 120 °C in 4.00% NaCl and saturated NaCl brine base slurry. The minimum filtration loss value of CMCS is 5.28 mL/30 min at the dosage of 1.50%. Compared with the commercial filtrate reducers with a single component, i.e., carboxymethyl starch (CMS) and low viscosity sodium carboxymethyl cellulose (LV-CMC), CMCS have a better tolerance to high temperature of 120 °C and high concentration of NaCl. The filtration loss performance of low-cost CMCS can reach the standards of LV-CMC and CMS of the specification of water-based drilling fluid materials in petroleum industry.