RESUMO
The present study addresses the enhancement of fracture toughness of martensitic stainless steel (MSS) spot welds by utilizing through electroplating of Ni on MSS sheets. The equilibrium and non-equilibrium solidification modelling showed that by Ni coating with 50 µm thick on 1.5 mm thick MSSs, the solidification mode changes from δ-ferrite to γ-austenite, leading to a weld nugget (WN) dominated by austenite grains. Moreover, electron backscatter diffraction (EBSD) and electron probe microanalysis (EPMA) showed that the other phases (martensite, δ-ferrite) appeared in band areas of WN owing to incomplete mixing of MSS and the Ni-coating. The tough microstructure in the Ni-coated MSS spot welds provided superior mechanical properties compared to non-coated welds, both in cross-tension (CT) and tensile-shear (TS) tests. Notably, the TS and CT strengths of the Ni-coated MSS spot welds showed a remarkable increase of 57% and 127%, respectively, in comparison to the conventional bare MSS spot welds. Furthermore, in terms of failure energy, the Ni-coated MSS spot welds demonstrated a substantial enhancement of 296% in TS and 520% in CT, when compared to their non-coated counterparts. This research study showcased the effectiveness of Ni electroplating as an industrial method for improving the spot weldability of MSSs.
RESUMO
Austenitizing temperature is one decisive factor for the mechanical properties of medium carbon martensitic stainless steels (MCMSSs). In the present work, the effects of austenitizing temperature (1000, 1020, 1040 and 1060 °C) on the microstructure and mechanical properties of MCMSSs containing metastable retained austenite (RA) were investigated by means of electron microscopy, X-ray diffraction (XRD), as well as tensile and impact toughness tests. Results suggest that the microstructure including an area fraction of undissolved M23C6, carbon and chromium content in matrix, prior austenite grain size (PAGS), fraction and composition of RA in studied MCMSSs varies with employed austenitizing temperature. By optimizing austenitizing temperature (1060 °C for 40 min) and tempering (250 °C for 30 min) heat treatments, the MCMSS demonstrates excellent mechanical properties with the ultimate tensile strength of 1740 ± 8 MPa, a yield strength of 1237 ± 19 MPa, total elongation (ductility) of 10.3 ± 0.7% and impact toughness of 94.6 ± 8.0 Jcm-2 at room temperature. The increased ductility of alloys is mainly attributed to the RA with a suitable stability via a transformation-induced plasticity (TRIP) effect, and a matrix containing reduced carbon and chromium content. However, the impact toughness of MCMSSs largely depends on M23C6 carbides.
RESUMO
INTRODUCTION: The mechanical properties and corrosion resistance of a material are dependent on its microstructure and can be modified by phase transformation. When a phase transformation occurs in a material it usually forms at least one new phase, with physical-chemical characteristics that differ from the original phase. Moreover, most phase transformations do not occur instantly. This paper presents an evaluation of the phase transformation of martensitic stainless steels ASTM 420A and ASTM 440C when submitted to different thermal processes. METHODS: Dilatometry tests were performed with several continuous heating and cooling rates in order to obtain the profiles of the continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for these two types of steel. Also, the temperature ranges for the formation of the different phases (ferrite and carbides; ferrite; austenite and carbides; non-homogeneous and homogeneous austenite phases) were identified. Rockwell hardness (HRC) tests were performed on all thermally treated steels. Anodic and cathodic potential dynamic polarization measurements were carried out through immersion in enzymatic detergent as an electrolyte for different samples submitted to the thermal processes in order to select the best routes for the heat treatment and to recommend steels for the manufacture of surgical tools. RESULTS: The martensitic transformation temperature tends to increase with increasing temperature for the initiation of cooling. The 440C steel had a higher hardness value than the 420A steel at the austenitizing temperature of 1100 °C. Above the austenitizing temperature of 1100 °C, the material does not form martensite at the cooling rate used, which explains the sharp decline in the hardness values. CONCLUSION: The study reported herein achieved its proposed objectives, successfully investigating the issues and indicating solutions to the industrial problems addressed, which are frequently encountered in the manufacture of surgical instruments.
RESUMO
This research consisted of implementing and evaluating an empirical mathematical model to reproduce analytically the dilatometric behavior of ASTM 420A and ASTM 440C martensitic stainless steels, widely used for manufacturing surgical tools. Martensitic stainless steels can be subdivided into three subgroups: low-carbon, medium-carbon and high-carbon steels. The microstructure of each group is also characteristic as needlelike martensitic; very fine martensitic; and ultra-fine martensitic containing carbides. The proposed method was based on experimental data obtained from the dilatometric testing of the steel samples applying low heating rates. It was possible to determine the formation of phase fields near the equilibrium conditions. The method, being based on empirical data, ensured a greater approximation to the experimental values, verifying that it can be applied as a useful tool in the evaluation of industrial heat treatments for surgical tools.
O presente trabalho consistiu em implementar e avaliar um modelo matemático empírico que reproduz analiticamente o comportamento dilatométrico dos aços inoxidáveis martensíticos ASTM 420A e ASTM 440C, utilizados em ferramental cirúrgico. Aços inoxidáveis martensíticos podem ser subdivididos em três subgrupos, ou seja, baixo carbono; médio carbono e alto carbono. A microestrutura de cada grupo é caracterizada por martensita em forma de agulha; martensita fina e martensita ultra-fina contendo carbetos. A elaboração do método matemático se baseou em dados extraídos de ensaios dilatométricos sob baixas taxas de aquecimento. Foi possível determinar a formação dos campos de fase próximos às condições de equilíbrio. Os resultados obtidos garantiram boa aproximação com os valores experimentais, evidenciando que o modelo aplicado é um instrumento útil na avaliação dos tratamentos térmicos industriais para ferramental cirúrgico.
