Influence of solid-liquid separation strategy on biogas yield from a stratified swine production system.

As the fourth largest swine producer and exporter, Brazil has increased its participation in the global swine production market. Generally, these units concentrate a large number of animals and generate effluents that must be correctly managed to prevent environmental impacts, being anaerobic digestion is an interesting alternative for treating these effluents. The low-volatile solid concentration in the manure suggests the need for solid-liquid separation as a tool to improve the biogas generation capacity. This study aimed to determine the influence of simplified and inexpensive solid-liquid separation strategies (screening and settling) and the different manures produced during each swine production phase (gestating and farrowing sow houses, nursery houses and finishing houses) on biogas and methane yield. We collected samples in two gestating sow houses (GSH-a and GSH-b), two farrowing sow houses (FSH-a and FSH-b), a nursery house (NH) and a finishing house (FH). Biochemical methane potential (BMP) tests were performed according to international standard procedures. The settled sludge fraction comprised 20-30% of the raw manure volume, which comprises 40-60% of the total methane yield. The methane potential of the settled sludge fraction was approximately two times higher than the methane potential of the supernatant fraction. The biogas yield differed among the raw manures from different swine production phases (GSH-a 326.4 and GSH-b 577.1; FSH-a 860.1 and FSH-b 479.2; NH -970.2; FH 474.5 NmLbiogas.gVS(-1)). The differences were relative to the production phase (feed type and feeding techniques) and the management of the effluent inside the facilities (water management). Brazilian swine production has increased his participation in the global market, been the fourth producer and the fourth exporter. The segregation of swine production in multiple sites has increased its importance, due to the possibilities to have more specialized units. Generally, these units concentrate a large number of animals and generate effluents that must be correctly managed to avoid environmental impact. Due to the biodegradability of manure, anaerobic digestion is an interesting alternative to treat these effluents. The low volatile solid concentration in the swine manure suggests the need for solid-liquid separation as a tool to improve biogas generation capacity. The present study aimed to determine the influence of simplified and cheap solid-liquid separation strategies (based on screening and settling) and different manure of each swine production phases (gestating and farrowing sows houses, nursery houses and finishing houses) on biogas and methane yield. We collected samples in two gestating sows house (GSH-a and GSH-b), two farrowing sows house (FSH-a and FSH-b), a nursery house (NH) and a finishing house (FH). The Biochemical Methane Production (BMP) tests were performed according to international standard procedure (VDI 4630). The settled sludge fraction responds for 20-30% of raw manure volume, producing 40-60% of the total methane yield. The methane potential of settled sludge fraction was about 2 times higher than the supernatant fraction. There are differences on biogas yield between the raw manure of different swine production phases (GSH-a 326.4 and GSH-b 577.1; FSH-a 860.1 and FSH-b 479.2; NH 970.2; FH 474.5 NmLbiogas.gVS(-1)). The differences are relative to production phase (feed type, feeding techniques, etc.), but also the management of the effluent inside the facilities (water management).

Decline of phosphorus, copper, and zinc in anaerobic swine lagoon columns receiving pretreated influent

Land application of both anaerobic lagoon liquid and sludge can increase nutrient accumulation beyond the soils assimilative capacity and become a threat to water quality in regions with intensive, confined swine production. In a 15-month meso-scale column study, we evaluated the effect of manure pretreatment on the reduction of total suspended solids (TSS), total phosphorus (TP), soluble reactive P (SRP), and total copper (Cu) and zinc (Zn) in swine lagoons using (i) enhanced solid-liquid separation (SS) and (ii) solid-liquid separation plus biological nitrogen treatment with nitrification-denitrification (SS + NDN). A conventional anaerobic lagoon treatment was included as a control. A mass flow balance revealed that with both pretreatments the net mass input of TP, Cu, and Zn in the lagoon columns declined 80 to 100 % when compared to the control. Even though both pretreatments significantly reduced P in the inflow, TP and SRP were negatively correlated (r = -0.51 to -0.87) with TSS in the liquid fraction because of the dissolution of P from sludge into the overlying lagoon liquid. On the other hand, the removal of solids by both pretreatments effectively reduced Cu and Zn concentrations in the lagoon liquid, and their concentrations were positively correlated (r = 0.79 to 0.90) with TSS. The decline in mass accumulation of TP, Cu, and Zn in sludge as a result of the reduction of input solids can help minimize both the frequency of sludge removal for lagoon maintenance and the land area for its disposal.

Decline of phosphorus, copper, and zinc in anaerobic swine lagoon columns receiving pretreated influent

Land application of both anaerobic lagoon liquid and sludge can increase nutrient accumulation beyond the soils assimilative capacity and become a threat to water quality in regions with intensive, confined swine production. In a 15-month meso-scale column study, we evaluated the effect of manure pretreatment on the reduction of total suspended solids (TSS), total phosphorus (TP), soluble reactive P (SRP), and total copper (Cu) and zinc (Zn) in swine lagoons using (i) enhanced solid-liquid separation (SS) and (ii) solid-liquid separation plus biological nitrogen treatment with nitrification-denitrification (SS + NDN). A conventional anaerobic lagoon treatment was included as a control. A mass flow balance revealed that with both pretreatments the net mass input of TP, Cu, and Zn in the lagoon columns declined 80 to 100 % when compared to the control. Even though both pretreatments significantly reduced P in the inflow, TP and SRP were negatively correlated (r = -0.51 to -0.87) with TSS in the liquid fraction because of the dissolution of P from sludge into the overlying lagoon liquid. On the other hand, the removal of solids by both pretreatments effectively reduced Cu and Zn concentrations in the lagoon liquid, and their concentrations were positively correlated (r = 0.79 to 0.90) with TSS. The decline in mass accumulation of TP, Cu, and Zn in sludge as a result of the reduction of input solids can help minimize both the frequency of sludge removal for lagoon maintenance and the land area for its disposal.(AU)