Rotas tecnológicas, desafios e potencial para valoração energética de resíduo sólido urbano por coprocessamento no Brasil / Technological routes, challenges and potential for municipal solid waste energetic valorization by coprocessing in Brazil

RESUMO Mais de dez anos depois da implantação da Política Nacional de Resíduos Sólidos, por meio da Lei federal n° 12.305/2010, a elaboração e a execução de políticas públicas com resultados positivos na gestão dos resíduos sólidos urbanos são precárias. O coprocessamento desses produtos em fornos de clínquer pode ser uma alternativa viável para melhorar esse cenário, mas encontra diversas dificuldades de ordem técnica e econômica. Neste trabalho, estimou-se a composição e a gravimetria dos resíduos no Brasil com base em dados secundários, de forma a estimar o poder calorífico inferior resultante de diferentes formas de pré-tratamento desses produtos: triagem de orgânicos, triagem de orgânicos e inertes, secagem para redução da umidade e combinação das três estratégias. Com base nos valores obtidos de poder calorífico, estima-se a capacidade de coprocessamento de resíduos pré-tratados pelas indústrias nacionais que possuem licenciamento ambiental para essa atividade. O tratamento prévio dos resíduos resultou em aumentos entre 20 e 56% em relação ao cenário-base. Observou-se que, para o cenário sem triagem, mas com secagem térmica do resíduo, até 8% dos resíduos com destinação inadequada no Brasil atualmente podem ser recebidos por indústrias de cimento para o coprocessamento, desde que haja viabilidade técnica para sua substituição e transporte.

ABSTRACT More than ten years after the implementation of the Solid Waste Nacional Policy by Brazilian Federal Law nº 12.305/2010, elaboration and execution of public policies with positive results in Municipal Solid Waste management is precarious. Coprocessing of Municipal Solid Waste in cement kilns can be a viable alternative for improving this scenario, but still encounters many technical and economical challenges. In this study, an estimate of the mean gravimetric composition of Municipal Solid Waste in Brazil is presented, based on secondary data, so as to estimate the resultant lower heating value resultant of different Municipal Solid Waste pre-treatment alternatives; separation of the organic fraction, separation of organic and inert fraction, drying of Municipal Solid Waste and all strategies combined. Based on the obtained lower heating value, an estimate of the yearly potential of Municipal Solid Waste coprocessing in industries already licensed for coprocessing of waste in Brazil is presented. Pre-treatment of Municipal Solid Waste resulted in lower heating value improvements ranging from 20 to 56% when compared to the base scenario. It is observed that, in the scenario where the Municipal Solid Waste is dried but not triaged, up to 8% of the Municipal Solid Waste that is currently disposed inappropriately in Brazil could be received by cement industries for coprocessing, as long as there is technical feasibility for the substitution and transportation.

Kraft lignin fractionation by organic solvents: Correlation between molar mass and higher heating value.

The new concept of integrated biorefineries has significantly changed pulp and paper industries. Lignin, which until then was only burned to generate energy, is now an important raw material for new products production. Kraft lignin (KL) fractions obtained by sequential fractionation with five organic solvents. This sequence allows to extract fractions from lower molar mass to higher molar one, resulting in more homogeneous samples. Lignin's fractions were characterized by FTIR, GPC, TGA and Higher Heating Value (HHV). HHV for KL was 24966, the lowest being 17,891 (F5) and the highest being 27051 J/g (F1), inversely proportional to the molar masses of fractions. This is a very important result indicating that the lower HHV fractions can be used for certain applications, such as antioxidants, additives, polymers, among others, adding value to kraft lignin. Fractions with higher HHV could be used for energy generation in the cellulose paper industry.

Statistical model for heating value of municipal solid waste in Brazil based on gravimetric composition.

Municipal solid waste (MSW) management is a serious problem for public administrations, especially in terms of treatment and final disposal. These wastes have a high energy content and one of the possibilities of treatment is the recovery of energy through thermochemical processes. The parameter used to measure the amount of useful energy available in collected waste when submitted to thermochemical processes is called the lower heating value (LHV), which is usually determined in the laboratory or through empirical models from the literature. To this end, this paper aims to present two models for prediction of the LHV in the municipal solid waste of the municipality of Santo André. Samples were collected from 36 garbage trucks in the above-mentioned city, from September 2015 to January 2016. The models were developed based on the results of the gravimetric composition and laboratory analysis. The technique used to develop the models was the multiple linear regression by least squares method. As a result, the models obtained mean absolute percentage error (MAPE) indexes of 5.09% and 5.52%, considered excellent according to the literature classification. In addition, the calculated LHV of the Santo André municipal waste was 7.03 MJ/kg, which indicates a great potential for energy recovery using thermochemical processes. These are the first LHV prediction models developed in Brazil, which has been a significant accomplishment in Brazil. The proposed models were developed using empirical measurements of moisture in the solid waste and the LHV on samples collected with a statistically representative sampling method.

Design of an industrial solid waste processing line to produce refuse-derived fuel.

Municipal Solid Waste (MSW) from the city of Boa Esperança, Minas Gerais, Brazil, was used to produce refuse-derived fuel (RDF). The MSW contains residues from human society, including product packaging, bottles, batteries, organic waste, fines, textiles, health textiles, plastics, glass, and metals, among others. The following protocol was performed during the conversion of MSW to RDF: (i) the raw MSW was placed in a silo and sent to a primary crusher using a metal conveyor belt, which reduced the particle size to 80 mm; (ii) the biomass was transferred to a selective waste collection platform by a rubber conveyor belt, and the recyclable waste, metals, and glasses were separated manually; (iii) residual metals were removed by a magnetic separator; (iv) the waste was transferred to a secondary crusher which reduced the particle size to 60 mm; (v) the waste passed through an airborne separator to remove materials with high density, such as glass, stones, and organic materials, using a metallic conveyor belt; (vi) the particle size was reduced to 40 mm by a tertiary crusher; (vii) the aluminium was separated from the non-metallic materials (plastic, paper, rubber, etc.) using an eddy current separator; (viii) the particle size was reduced to 25 mm using a quaternary crusher; (ix) the MSW was introduced into a rotary dryer using a metal conveyor belt, where the moisture content was reduced to close to 15 wt%, which required thermal energy equivalent to 186 kWh; (x) the RDF was used in a thermochemical reactor and 4148 kWh of thermal energy was produced. In addition, the MSW and RDF were analysed, and the elemental composition and combustion characteristics were determined. Based on these results, the protocol evaluated was found to be effective in the conversion of MSW to RDF, which can be used as a source of renewable fuel.

Physico-chemical characterisation of material fractions in household waste: Overview of data in literature.

State-of-the-art environmental assessment of waste management systems rely on data for the physico-chemical composition of individual material fractions comprising the waste in question. To derive the necessary inventory data for different scopes and systems, literature data from different sources and backgrounds are consulted and combined. This study provides an overview of physico-chemical waste characterisation data for individual waste material fractions available in literature and thereby aims to support the selection of data fitting to a specific scope and the selection of uncertainty ranges related to the data selection from literature. Overall, 97 publications were reviewed with respect to employed characterisation method, regional origin of the waste, number of investigated parameters and material fractions and other qualitative aspects. Descriptive statistical analysis of the reported physico-chemical waste composition data was performed to derive value ranges and data distributions for element concentrations (e.g. Cd content) and physical parameters (e.g. heating value). Based on 11,886 individual data entries, median values and percentiles for 47 parameters in 11 individual waste fractions are presented. Exceptional values and publications are identified and discussed. Detailed datasets are attached to this study, allowing further analysis and new applications of the data.

The energetic characterization of pineapple crown leaves.

Energetic characterization of biomass allows for assessing its energy potential for application in different conversion processes into energy. The objective of this study is to physicochemically characterize pineapple crown leaves (PC) for their application in energy conversion processes. PC was characterized according to ASTM E871-82, E1755-01, and E873-82 for determination of moisture, ash, and volatile matter, respectively; the fixed carbon was calculated by difference. Higher heating value was determined by ASTM E711-87 and ash chemical composition was determined by XRF. The thermogravimetric and FTIR analyses were performed to evaluate the thermal decomposition and identify the main functional groups of biomass. PC has potential for application in thermochemical processes, showing high volatile matter (89.5%), bulk density (420.8 kg/m(3)), and higher heating value (18.9 MJ/kg). The results show its energy potential justifying application of this agricultural waste into energy conversion processes, implementing sustainability in the production, and reducing the environmental liabilities caused by its disposal.