Effect of Plasticizer Content on Mechanical and Water Vapor Permeability of Maize Starch/PVOH/Chitosan Composite Films.

Packaging materials based on biodegradable polymers are a viable alternative to replace conventional plastic packaging from fossil origin. The type of plasticizer used in these materials affects their functionality and performance. The effect of different plasticizers such as glycerol (GLY), sorbitol (SOR), and poly(ethylene glycol) (PEG) in concentrations of 5%, 10%, and 15% (w/w) on the structural features and functional properties of starch/PVOH/chitosan films was evaluated. The incorporation of a plasticizer increased the thickness of the biodegradable composite films. Furthermore, the material plasticized with 30% (w/w) sorbitol had the highest elongation at break, lowest water vapor permeability, and better thermal resistance. The results obtained in this study suggest that maize starch/PVOH/chitosan biodegradable composite films are a promising packaging material, and that sorbitol is the most suitable plasticizer for this formulation.

Preparation and Physicochemical Properties of Modified Corn Starch-Chitosan Biodegradable Films.

Starch is a biopolymer with enormous potential for generating new biodegradable packages due to its easy availability and low cost. However, due to its weak functional properties, limitation of its interaction with some hydroxyl groups and evaluation of blends with other polymers are necessary in order to improve its performance. Glycerol-plasticized acetylated corn starch films were developed using the casting method, and the impact of incorporating chitosan (TPS:CH) in various proportions (75:25, 50:50, and 25:75 v/v) was studied in the present research. The effect of chitosan ratios on the physical, mechanical, water-vapor barrier, and thermal properties of the film was studied. Chitosan-protonated amino groups promoted the formation of intermolecular bonds, improving tensile strength, thermal stability, hydrophobicity, water adsorption capacity, and the gas barrier of starch films. The results show that the film composed of TPS25-CH75 proved to be the best barrier to water vapor; thus, these composite films are excellent choices for developing biodegradable packaging for the food industry.

Cocoa Nanoparticles to Improve the Physicochemical and Functional Properties of Whey Protein-Based Films to Extend the Shelf Life of Muffins.

A novel nanocomposite whey protein-based film with nanoemulsified cocoa liquor (CL) was prepared using one-stage microfluidization to evaluate the emulsion properties and the effect of CL on the film properties by response surface methodology (RSM). The results indicated that the number of cycles by microfluidization had a significant effect (p < 0.05) on the particle size and polydispersity of the nanoemulsion, with a polyphenol retention of approximately 83%. CL decreased the solubility (<21.87%) and water vapor permeability (WVP) (<1.57 g mm h-1 m-2 kPa-1) of the film. FTIR analysis indicated that CL modified the secondary protein structure of the whey protein and decreased the mechanical properties of the film. These results demonstrate that applying the film as a coating is feasible and effective to improve the shelf life of bakery products with a high moisture content. This nanocomposite film is easy to produce and has potential applications in the food industry.

Advantages and challenges of Pickering emulsions applied to bio-based films: a mini-review.

The strategy of adding hydrophobic compounds to bio-based films (usually based on hydrophilic matrices), forming films containing emulsions, is a technique that has been used to improve some physical properties (such as reducing water solubility and water vapor permeability) and / or to impart properties, such as antioxidant and antimicrobial effects by carrying hydrophobic active components that would otherwise be insoluble in hydrophilic matrices. Although Pickering emulsions have been reported as presenting greater stability when compared with surfactant-stabilized emulsions, little is known about the drying stability of Pickering emulsions (which is important for film applications). Anyway, several studies have indicated that Pickering emulsions are interesting systems to improve the water vapor barrier properties of bio-based films and coatings, and to act as carriers of active hydrophobic components. On the other hand, the tensile properties of those films are usually impaired by the presence of Pickering emulsions. The objective of this review is to present recent developments and future perspectives in bio-based films loaded with Pickering emulsions. © 2020 Society of Chemical Industry.

Sunflower (Helianthus annuus L.) Seed Hull Waste: Composition, Antioxidant Activity, and Filler Performance in Pectin-Based Film Composites.

Helianthus annuus L. seed hull is an abundant waste of the edible oil industry. To envisage potential applications of this waste, here, we aimed to analyze the chemical composition of milled sunflower hulls (SP), constituted mainly by 210 µm (51.4%) and 420 µm (27.6%) average mesh particle sizes. SP contained almost 30% of cellulose, 26.4% of lignin, 38.5% of neutral sugars, mainly hemicelluloses, and only 1.3% of proteins. The important lignin content and low pectin content (4.0% of uronic acids) present in SP were both ascribed to its low hydrophilic behavior and hydration capacity. Phenolic compounds were mostly proanthocyanidins (168 mg/100 g SP), with lower amounts of extractable (31.4 mg/100 g SP) phenolics (O-caffeoylquinic acid), all of them associated with the DPPH radical scavenging capacity (95 mg ascorbic acid equiv./100 g) and ferric reducing power (FRAP: 152 mg ascorbic acid equiv./100 g) shown by SP. Esterified ferulic acid (52.9 mg/100 g SP) was also found, mostly as monomers and trimers. SP of 53 µm particle size was then assayed as a filler (0, 5, 8, and 12% concentrations) in calcium low methoxyl pectin-based films, which showed antioxidant capacity (DPPH and FRAP assays) in an SP-concentration-dependent manner. SP showed homogeneous dispersion in composite films equilibrated at 57.7% relative humidity. Water content decreased while film thickness increased with SP concentration. When loaded at a 12% level, the presence of 53-µm SP decreased the water vapor permeability and increased the normal stress at film fracture. Sunflower hulls can then be applied to the development of active materials like 12% SP film, which can be proposed as a food slice antioxidant separator to be investigated in a future work.

Preparation of a novel biodegradable packaging film based on corn starch-chitosan and poloxamers.

Starch is an excellent alternative to produce packaging materials, however, due to its high hydrophilicity, it is necessary to mix it with other polymers. Chitosan (CTS) is a polymer extracted from shrimp shells and crabs, which can be used to make biodegradable materials. The principal component of biodegradable was corn starch and chitosan, the copolymer pluronic F127 was incorporated in several concentrations and its effect on the water vapor barrier, morphological, thermal, and mechanical properties of the films was evaluated, because its incorporation in the formulation of biodegradable materials could increase its hydrophobicity. The surface of starch-chitosan composite films obtained was more homogeneous and smoother with the increase in the content of pluronic F127. The %S and WVP of the starch-chitosan films decreased from 42 to 3%, and 21 × 10-11 to 3 × 10-14 g. m-1s-1 Pa-1, respectively, with the incorporation of pluronic from 3%, which makes these materials a good alternative for product packaging.

Effect of size and amount of sugarcane fibers on the properties of baked foams based on plantain flour.

Baked foams made with plantain flour (PF) and sugarcane fiber (SF) were characterized by calorimetric, mechanical, physicochemical and structural techniques in order to assess the results induced by different sugarcane concentrations and fiber size on the structure of baked foams. The addition of SF to the baked samples increased their hydrophobic properties. Thermal conductivity (TC) decreased when the concentration of SF was 10 g and 7.5 g in the baked foams. The density of the biodegradable baked foams (BBFs) decreased with decreasing concentrations of SF, observing an inverse behavior in water vapor permeability (WVP) and solubility properties. The mechanical properties of the baked foams were more influenced by the concentration of SF than by the size of SF, obtained from different sieves. The scanning electron microscopy cross-sectional images of the BBFs showed that the size of SF affected the size and number of the internal cells in the BBFs.

Mucoadhesive films based on gellan gum/pectin blends as potential platform for buccal drug delivery.

Films of gellan gum:pectin blends were prepared by solvent casting method. Gellan gum:pectin mass ratios were varied (4:1; 1:1; 1:4) at different concentrations (3% or 4%) and glycerol was used as plasticizer (1 or 2%). The films were thin (18-30 µm), translucent, flexible, and homogeneous. The surface pH was suitable for buccal application. All films reached high mechanical resistance and the mucoadhesive ability of them was evidenced. High ratio of gellan gum improved the mechanical resistance and the mucoadhesion of the films as well as the control of drug release rates. The films did not disintegrate in simulate saliva up to 24 h and curcumin release could be sustained up to 12 h. The set of data evidence that the films designed in this work represent a potential platform for buccal drug delivery.

Active Edible Films Based on Arrowroot Starch with Microparticles of Blackberry Pulp Obtained by Freeze-Drying for Food Packaging.

This research work evaluated the influence of the type of incorporation and variation in the concentration of blackberry pulp (BL) and microencapsulated blackberry pulp (ML) powders by freeze-drying on the chemical and physical properties of arrowroot starch films. Blackberry powders were added to the film-forming suspension in different concentrations, 0%, 20%, 30% and 40% (mass/mass of dry starch) and through two different techniques, directly (D) and by sprinkling (S). Scanning electron microscopy (SEM) images revealed that the incorporation of blackberry powder has rendered the surface of the film rough and irregular. Films incorporated with BL and ML powders showed an increase in thickness and water solubility and a decrease in tensile strength in comparison with the film containing 0% powder. The incorporation of blackberry BL and ML powders into films transferred colour, anthocyanins and antioxidant capacity to the resulting films. Films added with blackberry powder by sprinkling were more soluble in water and presented higher antioxidant capacity than films incorporated directly, suggesting great potential as a vehicle for releasing bioactive compounds into food.

Relationship between nano/micro structure and physical properties of TiO2-sodium caseinate composite films.

Films obtained by casting, starting from conventional emulsions (CE), nanoemulsions (NE) or their gels, which led to different structures, with the aim of explore the relationship between structure and physical properties, were prepared. Sodium caseinate was used as the matrix, glycerol as plasticizer, glucono-delta-lactone as acidulant to form the gels, and TiO2 nanoparticles as reinforcement to improve physical behavior. Structural characterization was performed by SAXS and WAXS (Small and Wide Angle X-ray Scattering, respectively), combined with confocal and scanning electron microscopy. The results demonstrate that the incorporation of the lipid phase does not notably modify the mechanical properties of the films compared to solution films. Films from NE were more stable against oil release than those from CE. Incorporation of TiO2 improved mechanical properties as measured by dynamical mechanical analysis (DMA) and uniaxial tensile tests. TiO2 macroscopic spatial distribution homogeneity and the nanostructure character of NE films were confirmed by mapping the q-dependent scattering intensity in scanning SAXS experiments. SAXS microscopies indicated a higher intrinsic homogeneity of NE films compared to CE films, independently of the TiO2 load. NE-films containing structures with smaller and more homogeneously distributed building blocks showed greater potential for food applications than the films prepared from sodium caseinate solutions, which are the best known films.

Pectin-based composite film: Effect of corn husk fiber concentration on their properties.

Considering the polysaccharide composition and 32% of crystallinity of the water insoluble fiber extracted from corn husk (CHF) agricultural residue, its filler performance as water vapor permeability (WVP) and mechanical modifier in edible films based on commercial low methoxyl pectin (LMP) was evaluated (0, 1, 3, 5, 8% concentrations). The 53-µm-CHF carried phenolics and carotenes, and composites showed antioxidant capacity. Homogeneous films with a continuous LMP matrix were obtained. The 5%-CHF composite showed the highest surface contact angle (44°) and tensile strength, without change in elongation, while WVP was decreased in the 3-8% CHF-LMP-films. The latter was ascribed to the CHF-filler crystallinity whereas the improvement in mechanical performance and contact angle was attributed to a CHF-interconnected network formed at 5%-CHF critical concentration. Corn husk residue can be utilized as a source of fibers for material development. Composites with enhanced performance can be an antioxidant strategy at food interfaces.

Caracterización física de películas comestibles a base de cáscara de plátano (Musa Paradisiaca) / Physical characterization of edible films based on banana peel (Musa Paradisiaca)

Edible films are an alternative to the traditional methods of food preservation. Agro-industry produces big amounts of by-products which could be utilized as raw materials for the production of valuable products. In the present work, banana peelpowder and banana peel films were elaborated. Banana peel powder was characterized by the total starch and apparent amylose content together with solubility index and swelling power. Tension resistance, water vapor permeability, opacity, solubility and thickness were measured on the edible films of the present work. Banana peel powder showed appreciable amounts of starch (38.11% ± 3.9) an apparent amylose (42.22% ± 2.18). Therefore banana peel could be utilized on the elaboration of edible films. However, banana peel powder showed low values of solubility (11.41% ± 0.27) and swelling power (4.83% ± 0.15). Physical characteristics of edible films based on banana peel were similar to those produced with starch only, exceptuating water vapor permeability

Las películas comestibles son una alternativa cada vez más estudiada como método de conservación de alimentos. La agroindustria genera una importante cantidad de residuos con gran potencial para ser transformados en productos con valor comercial. En el presente trabajo se elaboró harina de cáscara de plátano y películas a partir de la misma. Se caracterizó la harina de corteza de plátano a través de su contenido de almidón total, amilosa aparente, índice de solubilidad y poder de hinchamiento y a las películas se evaluó la resistencia a la tensión, permeabilidad al vapor de agua, opacidad, solubilidad y espesor. La harina de cáscara de plátano presentó un importante contenido de almidón (38.11% ± 3.9) y amilosa aparente (42.22% ± 2.18), determinándose que es un material adecuado para elaborar recubrimientos comestibles. Sin embargo, presenta bajos valores de solubilidad (11.41% ± 0.27) y poder de hinchamiento (4.83% ± 0.15). Las características físicas de las películas comestibles elaboradas demostraron ser similares a los resultados obtenidos en recubrimientos de almidón puro, a excepción de la permeabilidad al vapor de agua.

Edible film production from chia seed mucilage: Effect of glycerol concentration on its physicochemical and mechanical properties.

This study investigated the physicochemical and mechanical properties of a novel edible film based on chia mucilage (CM) hydrocolloid. CM (1% w/v) films were prepared by incorporation of three concentrations of glycerol (25%, 50%, and 75% w/w, based on CM weight). As glycerol concentration increased, water vapor permeability (WVP), elongation at break (EB), and water solubility of CM films increased while their tensile strength (TS), and Young's modulus (YM) decreased significantly (p<0.05). CM films containing a high concentration of glycerol were slightly reddish and yellowish in color but still had a transparent appearance. CM films exhibited excellent absorption of ultraviolet light, and good thermal stability. The scanning electron micrographs showed that all CM films had a uniform appearance. This study demonstrated that the chia mucilage hydrocolloid has important properties and potential as an edible film, or coating.

Nanocomposites of rice and banana flours blend with montmorillonite: partial characterization.

Rice and banana flours are inexpensive starchy materials that can form films with more improved properties than those made with their starch because flour and starch present different hydrophobicity. Montmorillonite (MMT) can be used to further improve the properties of starch-based films, which has not received much research attention for starchy flours. The aim of this work was to evaluate the mechanical and barrier properties of nanocomposite films of banana and rice flours as matrix material with addition of MMT as a nanofiller. MMT was modified using citric acid to produce intercalated structures, as verified by the X-ray diffraction pattern. The intercalated MMT was blended with flour slurries, and films were prepared by casting. Nanocomposite films of banana and rice flours presented an increase in the tensile at break and elongation percentage, respectively, more than their respective control films without MMT. This study showed that banana and rice flours could be alternative raw materials to use in making nanocomposite films.

Thermoplastic starch/polyester films: effects of extrusion process and poly (lactic acid) addition.

Biodegradable films were produced using the blown extrusion method from blends that contained cassava thermoplastic starch (TPS), poly(butylene adipate-co-terephthalate) (PBAT) and poly(lactic acid) (PLA) with two different extrusion processes. The choice of extrusion process did not have a significant effect on the mechanical properties, water vapor permeability (WVP) or viscoelasticity of the films, but the addition of PLA decreased the elongation, blow-up ratio (BUR) and opacity and increased the elastic modulus, tensile strength and viscoelastic parameters of the films. The films with 20% PLA exhibited a lower WVP due to the hydrophobic nature of this polymer. Morphological analyses revealed the incompatibility between the polymers used.

Physical properties of edible films based on bovine myofibril proteins / Propriedades físicas de filmes comestíveis a base de proteínas miofibrilares de carne bovina

Myofibril proteins have excellent filmogenic properties. The objective of this article was to study the effect of the thermal treatment, of the pH and of the plasticizer concentration (Cp) of the filmogenic solution (FS), using over some physical properties of edible films, using a surface and response methodology (SRM). Films were made of lyophilized myofibril proteins (LMP) extracted from bovine muscle, employing the technique of solubility obtained from diluted saline solutions. The films were elaborated from FS containing 1 g of LMP/100g of FS and from Cp of 50 g to 79 g of glycerin/100 g of LMP. The LMP was dispersed in water under moderate agitation, and the pH was kept at 2.5-3.5 with the use of acetic acid. The FS were submitted to thermal treatment at different temperatures for 45 minutes. Films were dried in ventilated oven at 37oC/18hr, conditioned at 75% of relative humidity at 25oC/48 hr before analysis of: mechanical properties by puncture test; apparent opacity by spectrophotometer; solubility by immersion in water; and water vapor permeability by the gravimetric method. In general, films showed good appearance, translucent, easily handled and touchable, except for the films formed with pH 2.5 and at a low temperature (35oC), with a medium thickness of 0.400± 0.005 mm. The pH of the FS significantly affected all the physical properties under study. The temperatur

As proteínas miofibrilares têm excelentes propriedades filmogênicas. O objetivo deste artigo foi o estudo do efeito do tratamento térmico, do pH e da concentração de plastificante (Cp) da solução filmogênica (SF) a base de proteínas miofibrilares liofilizadas (PML) extraídas de músculo bovino empregando-se a técnica de solubilização por soluções salinas diluídas, sobre algumas propriedades físicas dos filmes comestíveis, utilizando-se uma metodologia de superfície e resposta (MSR). Os filmes foram elaborados a partir de SF contendo 1 g de PML/100 g de SF, e de Cp-50 a 75 g de glicerol/100 g de PML. A PML era dispersa em água sob agitação moderada, e o pH era mantido entre 2,5-3,5 com o emprego de ácido acético. As SF foram submetidas a tratamentos térmicos em diferentes temperaturas (35-75ºC), por 45 minutos. Os filmes foram secos em estufa com circulação forçada de ar a 37ºC/18 h, condicionados em 75% de umidade relativa, a 25ºC/48 h, antes da realização de análises: propriedades mecânicas - teste de perfuração; opacidade aparente  por espectrofotometria; solubilidade, por imersão em água; e permeabilidade ao vapor de água, pelo método gravimétrico. Em geral, os filmes se apresentaram com boa aparência, translúcidos, de fácil manuseio e tátil, exceto para os filmes formados em pH 2,5 e em temperatura (35ºC), com espessura média de 0,040±0,005 mm. O pH da SF afetou significativ

Physical properties of edible films based on bovine myofibril proteins / Propriedades físicas de filmes comestíveis a base de proteínas miofibrilares de carne bovina

Myofibril proteins have excellent filmogenic properties. The objective of this article was to study the effect of the thermal treatment, of the pH and of the plasticizer concentration (Cp) of the filmogenic solution (FS), using over some physical properties of edible films, using a surface and response methodology (SRM). Films were made of lyophilized myofibril proteins (LMP) extracted from bovine muscle, employing the technique of solubility obtained from diluted saline solutions. The films were elaborated from FS containing 1 g of LMP/100g of FS and from Cp of 50 g to 79 g of glycerin/100 g of LMP. The LMP was dispersed in water under moderate agitation, and the pH was kept at 2.5-3.5 with the use of acetic acid. The FS were submitted to thermal treatment at different temperatures for 45 minutes. Films were dried in ventilated oven at 37oC/18hr, conditioned at 75% of relative humidity at 25oC/48 hr before analysis of: mechanical properties by puncture test; apparent opacity by spectrophotometer; solubility by immersion in water; and water vapor permeability by the gravimetric method. In general, films showed good appearance, translucent, easily handled and touchable, except for the films formed with pH 2.5 and at a low temperature (35oC), with a medium thickness of 0.400± 0.005 mm. The pH of the FS significantly affected all the physical properties under study. The temperatur

As proteínas miofibrilares têm excelentes propriedades filmogênicas. O objetivo deste artigo foi o estudo do efeito do tratamento térmico, do pH e da concentração de plastificante (Cp) da solução filmogênica (SF) a base de proteínas miofibrilares liofilizadas (PML) extraídas de músculo bovino empregando-se a técnica de solubilização por soluções salinas diluídas, sobre algumas propriedades físicas dos filmes comestíveis, utilizando-se uma metodologia de superfície e resposta (MSR). Os filmes foram elaborados a partir de SF contendo 1 g de PML/100 g de SF, e de Cp-50 a 75 g de glicerol/100 g de PML. A PML era dispersa em água sob agitação moderada, e o pH era mantido entre 2,5-3,5 com o emprego de ácido acético. As SF foram submetidas a tratamentos térmicos em diferentes temperaturas (35-75ºC), por 45 minutos. Os filmes foram secos em estufa com circulação forçada de ar a 37ºC/18 h, condicionados em 75% de umidade relativa, a 25ºC/48 h, antes da realização de análises: propriedades mecânicas - teste de perfuração; opacidade aparente  por espectrofotometria; solubilidade, por imersão em água; e permeabilidade ao vapor de água, pelo método gravimétrico. Em geral, os filmes se apresentaram com boa aparência, translúcidos, de fácil manuseio e tátil, exceto para os filmes formados em pH 2,5 e em temperatura (35ºC), com espessura média de 0,040±0,005 mm. O pH da SF afetou significativ

Properties of extruded xanthan-starch-clay nanocomposite films

The aim of this work was to manufacture the biodegradable nanocomposite films by extrusion from different combinations of cassava starch, xanthan gum and nanoclays (sodium montmorillonite - MMT- Na) and to characterize them according to their microstructure, optical, mechanical and barrier properties. Films were manufactured from nine starch/xanthan/nanoclay combinations, containing glycerol as plasticizer. Scanning electron microscopy (SEM) of the starch-xanthan extruded films showed reticulated surface and smooth interior, indicating that the gum was mostly concentrated on the surface of the films, while starch/xanthan/nanoclays films showed a more homogeneous surface, suggesting that the introduction of nanoclays provided a better biopolymeric interaction. In general, nanoclays addition (2.5 - 5.0, w percent) generated more transparent and resistant films, with lower water vapor permeabilities and lower water sorption capacities and xanthan gum addition improved the elongation ofa starch films.

Film forming capacity of chemically modified corn starches.

Native starch can be chemically modified to improve its functionality and to expand its uses. Modified starches were characterized and the rheological behavior of filmogenic suspensions was analyzed. The film forming capacity of different chemical modified corn starches was evaluated. Acetylated starch was selected by the characteristics of the resulted films; its optimum concentration was 5% w/w since their films exhibited the lowest water vapor permeability (WVP, 1.26×10(-10)g/msPa). The effect of glycerol as plasticizer on film properties depend on its concentration, being 1.5% w/w those that allows to obtain the lowest WVP value (1.64×10(-11)g/msPa), low film solubility in water and a more compact structure than those of unplasticized films. Mechanical behavior of plasticized acetylated starch films depends on glycerol concentration, being rigid and brittle the unplasticized ones, ductile those containing 1.5% w/w of glycerol and very flexible those with a higher plasticizer content.