Pilot scale on-site demonstration and seasonality assessment of nitrogen recovery and water reclamation from pig's slurry liquid fraction.

ABSTRACT

Livestock slurry has gathered significant interest as a secondary raw material for fertilisers industry due to its content on macronutrients -nitrogen, phosphorous, and potassium- and organic carbon. In this study, the performance of an on-site pilot plant composed by microfiltration, membrane-assisted stripping, and reverse osmosis for selective recovery of nitrogen as fertiliser and water reclamation was demonstrated for 2 years in a pig farm, referenced to 8 batches for seasonal assessment. Microfiltration mitigated the seasonal variation in the composition of pig slurry leading to stable process efficiency in the following steps. Membrane-assisted stripping resulted in the recovery of up to 56% of nitrogen as high-purity ammonium sulphate, and up to 42% of reclaimed water as reverse osmosis permeate. The proposed train of technologies reported proper performance and robustness during the whole demonstration period as it resulted in the production of reclaimed water and ammonium sulphate with no significant quality variations. The energy cost for both products obtained in this study was found in the average of the previous works reviewed with 12.49 kWh kg-1 NH3 produced, and 0.37 kWh m-3 of reclaimed water. The environmental assessment showed that nitrogen losses could be reduced by up to 90 kg N ha-1 d-1 by replacing manure spreading with precise fertilisation techniques, enabled by the selective recovery of nitrogen from SLF. Finally, the financial study showed that the scaling up of the proposed train of technologies would result in benefits for farms with more than 1600 pig heads.