Functional and structural assessment of an experimental section gap graded modified with sugarcane bagasse ash.

ABSTRACT

Gap-graded aggregate combined with asphalt rubber presents a high-performance alternative for roads with heavy traffic loads, offering advantages over conventional mixtures in terms of permanent deformation (rutting), fatigue life, and texture. In this study, the conventional filler in the well-established mixture was substituted with sugarcane bagasse bottom ash (SCBA) at a proportion of 5% of the total mineral aggregates. The objective was to enhance the mechanical performance of the asphalt coating while ensuring proper disposal of this waste material. Compared to conventional filler, SCBA is less dense, has smaller dimensions, and exhibits greater roughness, thereby affecting the volumetric parameters of the Marshall mix design. Consequently, the volume of voids in mineral aggregates and voids filled with asphalt increased while maintaining the same volume of air voids (5.3%). Consequently, there was a notable increase in Marshall Stability (40%) and Indirect Tensile Test (22%) mechanical parameters. Following laboratory analysis, the modified mixtures were applied as asphalt coating on a high-traffic highway (BR-158). Field specimens revealed an 18% increase in the Resilience Modulus (4088 MPa; 3478 MPa). Additionally, its Flow Number exhibited a 73% increase (16,707; 9681), and its permanent deformation rate was 28% lower within 10,000 cycles in the dynamic creep test. This was further supported by an 11% reduction in permanent deformation rate in the Hamburg Wheel Tracking Device (HWTD) within 20,000 cycles (3.2 mm; 3.6 mm). In conclusion, the partial replacement of conventional filler with sugarcane bagasse ash within the established granulometric range has demonstrated technical feasibility both in laboratory and field settings.