Monocyte Activation Test (MAT) as a possibility of replacement for the rabbit pyrogen test in hyperimmune sera

ABSTRACT The use of a commercial kit for the monocyte-activation test (MAT) was evaluated for assessing pyrogenic contamination of hyperimmune sera . Three batches of sera, two pyrogen free and one pyrogenic, were tested. Endotoxin spike recover indicated that sample dilutions from 1/2 to 1/10 are suitable. Kit transport and storage conditions were also evaluated, proving that an adequate cold chain must be assured to achieve good results. Furthermore, the commercial MAT kit seemed suitable to replace the rabbit pyrogen test (RPT) for pyrogen testing of hyperimmune sera, although further tests are needed to a full validation.

Microbiological monitoring of clean rooms in development of vaccines

The aim of the present work was to evaluate an environmental monitoring program for clean rooms, or classified environments, involved in the filling and quality control of biological products produced by Butantan Institute, São Paulo, Brazil. This monitoring established the quantification, characterization and seasonality of the microorganisms in air and operators and, moreover, determined the alert and action limits. The total detectable microbial number showed some contrasts in installed air purification systems and in the operational impact on adopted procedures. The typical microbial population consisted of Staphylococcus sp, Micrococcus sp, Bacillus sp and Penicillium sp. The highest microorganism concentration occurred during summer and springtime. The established internal alert and action limits supported the operational procedures. Therefore, the environmental monitoring program is recommended for other laboratories involved in the production of vaccines, hyperimmune sera and biopharmaceuticals.

O presente trabalho teve por objetivo avaliar um programa de monitoramento microbiológico ambiental para áreas limpas, ou ambientes classificados, envolvidas na produção, envasamento e controle dos imunobiológicos produzidos pelo Instituto Butantan. Este monitoramento permitiu a quantificação, a caracterização e a sazonalidade da população microbiana presente no ar e nos operadores, e a determinação dos limites de alerta e ação. O número total de bactérias detectáveis revelou diferenças nos sistemas de purificação de ar instalados e o impacto operacional ocasionado pelos procedimentos realizados. A população microbiana característica foi composta por bactérias dos gêneros Staphylococcus sp, Micrococcus sp, Bacillus sp e por fungos filamentosos do gênero Penicillium sp. A maior concentração de microrganismos ocorreu nos períodos de verão e primavera. Os limites internos de alerta e ação estabelecidos asseguram os procedimentos operacionais, recomendando o monitoramento microbiológico ambiental a outros laboratórios envolvidos na produção de vacinas, soros hiperimunes e imunobiológicos.