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1.
Bioresour Technol ; 151: 284-90, 2014 Jan.
Article in English | MEDLINE | ID: mdl-24269825

ABSTRACT

Rhizopus oligosporus was cultivated on thin stillage from a dry-grind corn ethanol plant. The aim of the research was to develop a process to replace the current energy-intensive flash evaporation and make use of this nutrient-rich stream to create a new co-product in the form of protein-rich biomass. Batch experiments in 5- and 50-L stirred bioreactors showed prolific fungal growth under non-sterile conditions. COD, suspended solids, glycerol, and organic acids removals, critical for in-plant water reuse, reached ca. 80%, 98%, 100% and 100%, respectively, within 5 d of fungal inoculation, enabling effluent recycle as process water. R. oligosporus contains 2% lysine, good levels of other essential amino acids, and 43% crude protein - a highly nutritious livestock feed. Avoiding water evaporation from thin stillage would furthermore save substantial energy inputs on corn ethanol plants.


Subject(s)
Animal Feed , Ethanol/chemistry , Rhizopus/metabolism , Water/chemistry , Zea mays/chemistry , Acetic Acid/metabolism , Amino Acids/metabolism , Biological Oxygen Demand Analysis , Biomass , Fungal Proteins/metabolism , Glycerol/isolation & purification , Lactic Acid/metabolism , Oils , Organic Chemicals/isolation & purification , Oxygen/analysis , Rhizopus/growth & development , Solubility
2.
Bioresour Technol ; 101(10): 3526-33, 2010 May.
Article in English | MEDLINE | ID: mdl-20096573

ABSTRACT

Degradation of lignocellulosic biomass to sugars through a purely biological process is a key to sustainable biofuel production. Hydrolysis of the corn wet-milling co-product-corn fiber-to simple sugars by the brown rot fungus Gloeophyllum trabeum was studied in suspended-culture and solid-state fermentations. Suspended-culture experiments were not effective in producing harvestable sugars from the corn fiber. The fungus consumed sugars released by fungal extracellular enzymes. Solid-state fermentation demonstrated up to 40% fiber degradation within 9days. Enzyme activity assays on solid-state fermentation filtrates confirmed the involvement of starch- and cellulose-degrading enzymes. To reduce fungal consumption of sugars and to accelerate enzyme activity, 2- and 3-d solid-state fermentation biomasses (fiber and fungus) were submerged in buffer and incubated at 37 degrees C without shaking. This anaerobic incubation converted up to almost 11% of the corn fiber into harvestable reducing sugars. Sugars released by G. trabeum were fermented to a maximum yield of 3.3g ethanol/100g fiber. This is the first report, to our knowledge, of G. trabeum fermenting sugar to ethanol. The addition of Saccharomyces cerevisiae as a co-culture led to more rapid fermentation to a maximum yield of 4.0g ethanol/100g fiber. The findings demonstrate the potential for this simple fungal process, requiring no pretreatment of the corn fiber, to produce more ethanol by hydrolyzing and fermenting carbohydrates in this lignocellulosic co-product.


Subject(s)
Basidiomycota/metabolism , Carbohydrate Metabolism , Ethanol/metabolism , Zea mays , Basidiomycota/enzymology , Biomass , Fermentation
3.
J Agric Food Chem ; 56(21): 9975-80, 2008 Nov 12.
Article in English | MEDLINE | ID: mdl-18837506

ABSTRACT

The majority of fuel ethanol in the United States is produced by using the dry-grind corn ethanol process. The corn oil that is contained in the coproduct, distillers' dried grains with solubles (DDGS), can be recovered for use as a biodiesel feedstock. Oil removal will also improve the feed quality of DDGS. The most economical way to remove oil is considered to be at the centrifugation step for separating thin stillage (liquid) from coarse solids after distilling the ethanol. The more oil there is in the liquid, the more it can be recovered by centrifugation. Therefore, we studied the effects of corn preparation and grinding methods on oil distribution between liquid and solid phases. Grinding the corn to three different particle sizes, flaking, flaking and grinding, and flaking and extruding were used to break up the corn kernel before fermentation, and their effects on oil distribution between the liquid and solid phases were examined by simulating an industrial decanter centrifuge. Total oil contents were measured in the liquid and solids after centrifugation. Dry matter yield and oil partitioning in the thin stillage were highly positively correlated. Flaking slightly reduced bound fat. The flaked and then extruded corn meal released the highest amount of free oil, about 25% compared to 7% for the average of the other treatments. The freed oil from flaking, however, became nonextractable after the flaked corn was ground. Fine grinding alone had little effect on oil partitioning.


Subject(s)
Animal Feed/analysis , Biotechnology/methods , Corn Oil/chemistry , Ethanol/chemistry , Food Handling/methods , Zea mays/chemistry , Corn Oil/metabolism , Ethanol/metabolism , Fermentation , Zea mays/metabolism
4.
Appl Microbiol Biotechnol ; 55(4): 434-41, 2001 May.
Article in English | MEDLINE | ID: mdl-11398923

ABSTRACT

A customized stirred-tank biofilm reactor was designed for plastic-composite supports (PCS). In repeated-batch studies, the PCS-biofilm reactors outperformed the suspended-cell reactors by demonstrating higher lactic acid productivities (2.45 g l(-1) h(-1) vs 1.75 g l(-1) h(-1)) and greater glucose consumption rates (3.27 g l(-1) h(-1) vs 2.09 g l(-1) h(-1)). In the repeated fed-batch studies, reactors were spiked periodically with concentrated glucose (75%) to maintain a concentration of approximately 80 g of glucose l(-1) in the bioreactor. In suspended-cell fermentations with 10 g of yeast extract (YE) l(-1) and zero, one, two, and three glucose spikes, the lactic acid productivities were 2.64, 1.58, 0.80, and 0.62 g l(-1) h(-1), respectively. In comparison, biofilm reactors with 7 g of YE l(-1) and zero, one, two, and three glucose spikes achieved lactic acid productivities of 4.20, 2.78, 0.66, and 0.94 g l(-1) h(-1), respectively. The use of nystatin (30 U ml(-1)) subdued the contaminating yeast population with no effect on the lactic acid productivity of the biofilm reactors, but it did affect productivity in the suspended-cell bioreactor. Overall, in repeated fed-batch fermentations, the biofilm reactors consistently outperformed the suspended-cell bioreactors, required less YE, and produced up to 146 g of lactic acid l(-1) with 7 g of YE l(-1), whereas the suspended-cell reactor produced 132 g l(-1) with 10 g of YE l(-1).


Subject(s)
Lactic Acid/metabolism , Lacticaseibacillus casei/metabolism , Plastics , Biofilms , Fermentation , Glucose/metabolism , Nystatin/metabolism
5.
Appl Microbiol Biotechnol ; 57(5-6): 626-30, 2001 Dec.
Article in English | MEDLINE | ID: mdl-11778870

ABSTRACT

An immobilized-cell biofilm reactor was used for the continuous production of lactic acid by Lactobacillus casei subsp. rhamnosus (ATCC 11443). At Iowa State University, a unique plastic composite support (PCS) that stimulates biofilm formation has been developed. The optimized PCS blend for Lactobacillus contains 50% (wt/wt) agricultural products [35% (wt/wt) ground soy hulls, 5% (wt/wt) soy flour, 5% (wt/wt) yeast extract, 5% (wt/wt) dried bovine albumin, and mineral salts] and 50% (wt/wt) polypropylene (PP) produced by high-temperature extrusion. The PCS tubes have a wall thickness of 3.5 mm, outer diameter of 10.5 mm, and were cut into 10-cm lengths. Six PCS tubes, three rows of two parallel tubes, were bound in a grid fashion to the agitator shaft of a 1.2-1 vessel for a New Brunswick Bioflo 3000 fermentor. PCS stimulates biofilm formation, supplies nutrients to attached and suspended cells, and increases lactic acid production. Biofilm thickness on the PCS tubes was controlled by the agitation speed. The PCS biofilm reactor and PP control reactor achieved optimal average production rates of 9.0 and 5.8 g l(-1) h(-1), respectively, at 0.4 h(-1) dilution rate and 125-rpm agitation with yields of approximately 70%.


Subject(s)
Bioreactors , Lactic Acid/metabolism , Biofilms , Biotechnology , Cells, Immobilized , Culture Media , Fermentation , Kinetics , Lacticaseibacillus casei/metabolism , Polypropylenes
6.
J Agric Food Chem ; 47(6): 2491-5, 1999 Jun.
Article in English | MEDLINE | ID: mdl-10794655

ABSTRACT

This paper describes a protocol for incorporation of sodium selenite or sodium selenate into Saccharomyces cerevisiae biomass by continuous fermentation in a medium with minimal sulfur and methionine concentrations. Selenium incorporation was followed by atomic absorption analysis and methylene blue reduction time (MBRT). Continuous fermentation at 0.2 h(-1) dilution rate and sodium selenite addition gradient up to 0.69 g/L of Na(2)SeO(3) yielded 1. 89 g/L of biomass with 1904 microg of selenium/g of dry biomass. However, MBRT was 0.1 min, which indicated that the majority of selenium was in the inorganic form. On the other hand, continuous fermentation at 0.2 h(-1) dilution rate and sodium selenate gradient up to 0.28 g/L of Na(2)SeO(4) yielded 0.76 g/L of dry biomass with 687 microg of selenium/g of dry biomass, and MBRT was 26 min, which indicated a high concentration of organically bound selenium. Overall, the results indicate a Se/S ratio of 3.9:1 and a dry biomass/Se ratio of 5.5:1 as optimal for continuous production of organically bound selenium.


Subject(s)
Arsenicals/metabolism , Saccharomyces cerevisiae/metabolism , Selenium Compounds/metabolism , Sodium Selenite/metabolism , Fermentation , Selenic Acid
7.
J Agric Food Chem ; 47(6): 2496-500, 1999 Jun.
Article in English | MEDLINE | ID: mdl-10794656

ABSTRACT

This study describes a fed-batch fermentation protocol for enhanced production of Saccharomyces cerevisiae containing organically bound selenium. Two levels of sodium selenate concentrations were applied as either a single dose or continuous addition. Fermentations with high sodium selenate (63.2 g/L in cane molasses feeding medium) demonstrated 24 g/L of biomass with 1382 microg of selenium/g of dry biomass for single-dose addition and 40 g/L of biomass with 1491 microg of selenium/g of dry biomass for continuous addition. Low selenium concentration (31.6 g/L in cane molasses feeding medium) demonstrated higher biomass concentration with higher selenium level; 37 g/L of biomass with 2846 microg of selenium/g of dry biomass and 45 g/L of biomass with 2495 microg of selenium/g of dry biomass for single-dose and continuous addition, respectively. Also, two adapted S. cerevisiae strains were evaluated in fed-batch fermentation. A single dose of low concentration demonstrated >3000 microg of selenium/g of dry biomass, but biomass concentration was lower (< or =32 g/L) for these adapted strains.


Subject(s)
Arsenicals/metabolism , Saccharomyces cerevisiae/metabolism , Culture Media , Fermentation , Food Technology/methods , Trace Elements
8.
Appl Environ Microbiol ; 63(7): 2516-23, 1997 Jul.
Article in English | MEDLINE | ID: mdl-9212402

ABSTRACT

Plastic composite supports containing 50% agricultural products (oat hulls, soybean hulls, yeast extract, soybean flour, dried bovine erythrocytes, bovine albumin, and/or mineral salts) and 50% (wt/wt) polypropylene were produced by high-temperature twin-screw extrusion. The research employed two half sets of a five-factorial fractional design (2(5 - 1)) to evaluate the effects of different agricultural components on the properties of the plastic composite supports and to select the best plastic composite support formulation for lactic acid fermentation. The biofilm population was affected by the contact angle and relative hydrophobicity of the supports (r = 0.79 to 0.82). Lactic acid was produced by the suspended cells (r = 0.96) and the biofilm on the plastic composite support discs (r = 0.85). Incorporation of yeast extract into plastic composite supports enhanced growth of free and attached cells in minimal medium (P < 0.0001). The presence of soybean hulls, yeast extract, or mineral salts in plastic composite supports produced less hydrophobic supports (P < 0.0001) and enhanced cell attachment (P < 0.03). Under all conditions, suspended-cell and polypropylene disc controls gave negligible lactic acid production and cell density. Plastic composite supports containing soybean hulls, yeast extract, soybean flour, bovine albumin, and mineral salts gave the highest biofilm population (2.3 x 10(9) CFU/g of support), cell density (absorbance of 1.8 at 620 nm), and lactic acid concentration (7.6 g/liter) in minimal medium.


Subject(s)
Biofilms/growth & development , Culture Media/analysis , Lactic Acid/metabolism , Lacticaseibacillus casei/metabolism , Lacticaseibacillus casei/physiology , Animals , Avena/metabolism , Cattle , Colony Count, Microbial , Culture Media/metabolism , Erythrocytes/metabolism , Fermentation , Lacticaseibacillus casei/ultrastructure , Microscopy, Electron, Scanning , Plastics/metabolism , Salts/metabolism , Serum Albumin, Bovine , Glycine max/metabolism , Water/metabolism , Yeasts/metabolism
9.
Appl Environ Microbiol ; 63(7): 2533-42, 1997 Jul.
Article in English | MEDLINE | ID: mdl-9212403

ABSTRACT

Four customized bioreactors, three with plastic composite supports (PCS) and one with suspended cells (control), were operated as repeated-batch fermentors for 66 days at pH 5 and 37 degrees C. The working volume of each customized reactor was 600 ml, and each reactor's medium was changed every 2 to 5 days for 17 batches. The performance of PCS bioreactors in long-term biofilm repeated-batch fermentation was compared with that of suspended-cell bioreactors in this research. PCS could stimulate biofilm formation, supply nutrients to attached and free suspended cells, and reduce medium channelling for lactic acid production. Compared with conventional repeated-batch fermentation, PCS bioreactors shortened the lag time by threefold (control, 11 h; PCS, 3.5 h) and sixfold (control, 9 h; PCS, 1.5 h) at yeast extract concentrations of 0.4 and 0.8% (wt/vol), respectively. They also increased the lactic acid productivity of Lactobacillus casei subsp. rhamnosus (ATCC 11443) by 40 to 70% and shortened the total fermentation time by 28 to 61% at all yeast extract concentrations. The fastest productivity of the PCS bioreactors (4.26 g/liter/h) was at a starting glucose concentration of 10% (wt/vol), whereas that of the control (2.78 g/liter/h) was at 8% (wt/vol). PCS biofilm lactic acid fermentation can drastically improve the fermentation rate with reduced complex-nutrient addition.


Subject(s)
Bioreactors , Fermentation , Lactic Acid/metabolism , Lacticaseibacillus casei/metabolism , Bacteriological Techniques , Biofilms/growth & development , Culture Media/metabolism , Glucose/metabolism , Lacticaseibacillus casei/physiology , Lacticaseibacillus casei/ultrastructure , Microscopy, Electron, Scanning , Plastics , Yeasts/metabolism
10.
J Ind Microbiol Biotechnol ; 19(4): 299-304, 1997 Oct.
Article in English | MEDLINE | ID: mdl-9439005

ABSTRACT

Biofilms are natural forms of cell immobilization in which microorganisms attach to solid supports. At ISU, we have developed plastic composite-supports (PCS) (agricultural material (soybean hulls or oat hulls), complex nutrients, and polypropylene) which stimulate biofilm formation and which supply nutrients to the attached microorganisms. Various PCS blends were initially evaluated in repeated-batch culture-tube fermentation with Saccharomyces cerevisiae (ATCC 24859) in low organic nitrogen medium. The selected PCS (40% soybean hull, 5% soybean flour, 5% yeast extract-salt and 50% polypropylene) was then used in continuous and repeated-batch fermentation in various media containing lowered nitrogen content with selected PCS. During continuous fermentation, S. cerevisiae demonstrated two to 10 times higher ethanol production in PCS bioreactors than polypropylene-alone support (PPS) control. S. cerevisiae produced 30 g L-1 ethanol on PCS with ammonium sulfate medium in repeated batch fermentation, whereas PPS-control produced 5 g L-1 ethanol. Overall, increased productivity in low cost medium can be achieved beyond conventional fermentations using this novel bioreactor design.


Subject(s)
Biofilms , Bioreactors , Ethanol/metabolism , Saccharomyces cerevisiae/metabolism , Fermentation
11.
J Ind Microbiol ; 16(4): 249-56, 1996 Apr.
Article in English | MEDLINE | ID: mdl-8652117

ABSTRACT

Continuous ethanol fermentations were performed in duplicate for 60 days with Zymomonas mobilis ATCC 331821 or Saccharomyces cerevisiae ATCC 24859 in packed-bed reactors with polypropylene or plastic composite-supports. The plastic composite-supports used contained polypropylene (75%) with ground soybean-hulls (20%) and zein (5%) for Z. mobilis, or with ground soybean-hulls (20%) and soybean flour (5%) for S. cerevisiae. Maximum ethanol productivities of 536 g L-1 h-1 (39% yield) and 499 g L-1 h-1 (37% yield) were obtained with Z. mobilis on polypropylene and plastic composite-supports of soybean hull-zein, respectively. For Z. mobilis, an optimal yield of 50% was observed at a 1.92 h-1 dilution rate for soybean hull-zein plastic composite-supports with a productivity of 96 g L-1 h-1, whereas with polypropylene-supports the yield was 32% and the productivity was 60 g L-1 h-1. With a S. cerevisiae fermentation, the ethanol production was less, with a maximum productivity of 76 g L-1 h-1 on the plastic composite-support at a 2.88 h-1 dilution rate with a 45% yield. Polypropylene-support bioreactors were discontinued due to reactor plugging by the cell mass accumulation. Support shape (3-mm chips) was responsible for bioreactor plugging due to extensive biofilm development on the plastic composite-supports. With suspension-culture continuous fermentations in continuously-stirred benchtop fermentors, maximum productivities of 5 g L-1 h-1 were obtained with a yield of 24 and 26% with S. cerevisiae and Z. mobilis, respectively. Cell washout in suspension-culture continuous fermentations was observed at a 1.0 h-1 dilution rate. Therefore, for continuous ethanol fermentations, biofilm reactors out-performed suspension-culture reactors, with 15 to 100-fold higher productivities (g L-1 h-1) and with higher percentage yields for S. cerevisiae and Z. mobilis, respectively. Further research is needed with these novel supports to evaluate different support shapes and medium compositions that will permit medium flow, stimulate biofilm formation, reduce fermentation costs, and produce maximum yields and productivities.


Subject(s)
Biofilms , Ethanol/metabolism , Industrial Microbiology/methods , Saccharomyces cerevisiae/metabolism , Zymomonas/metabolism , Fermentation , Industrial Microbiology/instrumentation
12.
Nat Toxins ; 4(4): 168-73, 1996.
Article in English | MEDLINE | ID: mdl-8887947

ABSTRACT

Fusarium proliferatum strain M5991 cultures were grown in shake flasks containing modified Myro (MM) medium (MgSO4 reduced to 0.5 g/L) plus 0, 0.25, 0.50, 0.75, 1.00, or 1.25% (v/v) hot-water and corn-hull-extract (CHE) for 69 days. After 4 days of incubation, shake flask liquid cultures with 0.75, 1.00, and 1.25% (v/v) CHE showed a reduction in pH from 6.0 to 2.6 and consumed sucrose at > 6.3 g/L/d. After 69 days of incubation, the same shake flask cultures produced over 7.8 g/L cell mass and over 990 mg/L fumonisin B1 (FB1). A minimum CHE level of 0.75% was recommended for enhanced FB1 production by F. proliferatum strain M5991. During three serial (10, 12, and 12 L) batch fermentations in MM medium + 1.00% (v/v) CHE (first batch only), F. proliferatum strain M5991 produced FB1 concentrations of 619, 659, and 375 mg/L after 35, 47, and 52 days of incubation, respectively. By analysis, a total yield of 20 g FB1 was obtained from three serial batch fermentations.


Subject(s)
Carcinogens, Environmental/metabolism , Fumonisins , Fusarium/metabolism , Mycotoxins/biosynthesis , Teratogens/metabolism , Analysis of Variance , Cell Count , Culture Media , Fermentation , Fusarium/cytology , Hydrogen-Ion Concentration , Magnesium Sulfate/chemistry , Sucrose/metabolism
13.
J Food Prot ; 57(11): 1007-1012, 1994 Nov.
Article in English | MEDLINE | ID: mdl-31121724

ABSTRACT

The food-packaging potential of 12 degradable starch-polyethylene films containing cornstarch, low- or high-molecular-weight oxidized polyethylene and pro-oxidant was evaluated. Mechanical properties of the films were affected more by acids than by alkali, but the film was stable in paraffin oil. Starch in the films did not impair heat-sealing ability. Water vapor transmission increased with increasing starch content but was not affected by oxidized polyethylene. Oxygen and carbon dioxide permeability were not affected by starch or oxidized polyethylene, but nitrogen permeability was affected by starch. Oil oxidation was stimulated by pro-oxidant and high-molecular-weight oxidized polyethylene in films. Film starch content, oxygen permeability, and water permeability did not accelerate microbial growth, and the mechanical properties of most films were not reduced after use. These results suggest that these degradable starch-polyethylene films have some potential use as primary food containers for some food products and storage requirements.

14.
Appl Environ Microbiol ; 59(4): 1155-61, 1993 Apr.
Article in English | MEDLINE | ID: mdl-16348914

ABSTRACT

The degradation performance of 11 types of commercially produced degradable starch-polyethylene plastic compost bags was evaluated in municipal yard waste compost sites at Iowa State University (Ames) and in Carroll, Dubuque, and Grinnell, Iowa. Masterbatches for plastic production were provided by Archer Daniels Midland Co. (Decatur, Ill.), St. Lawrence Starch Co. Ltd. (Mississauga, Ontario, Canada), and Fully Compounded Plastics (Decatur, Ill.). Bags differed in starch content (5 to 9%) and prooxidant additives (transition metals and a type of unsaturated vegetable oil). Chemical and photodegradation properties of each material were evaluated. Materials from St. Lawrence Starch Co. Ltd. and Fully Compounded Plastics photodegraded faster than did materials from Archer Daniels Midland Co., whereas all materials containing transition metals demonstrated rapid thermal oxidative degradation in 70 degrees C-oven (dry) and high-temperature, high-humidity (steam chamber) treatments. Each compost site was seeded with test strips (200 to 800 of each type) taped together, which were recovered periodically over an 8- to 12-month period. At each sampling date, the compost row temperature was measured (65 to 95 degrees C), the location of the recovered test strip was recorded (interior or exterior), and at least four strips were recovered for evaluation. Degradation was followed by measuring the change in polyethylene molecular weight distribution via high-temperature gel permeation chromatography. Our initial 8-month study indicated that materials recovered from the interior of the compost row demonstrated very little degradation, whereas materials recovered from the exterior degraded well. In the second-year study, however, degradation was observed in several plastic materials recovered from the interior of the compost row by month 5 at the Carroll site and almost every material by month 12 at the Grinnell site. The plastic bags collected from each community followed a similar degradation pattern. To our knowledge, this is the first scientific study demonstrating significant polyethylene degradation by these materials in a compost environment.

15.
Appl Environ Microbiol ; 59(1): 203-7, 1993 Jan.
Article in English | MEDLINE | ID: mdl-16348843

ABSTRACT

Novel solid supports, consisting of polypropylene blended with various agricultural materials (pp composite), were evaluated as supports for pure- and mixed-culture continuous lactic acid fermentations in biofilm reactors. Streptomyces viridosporus T7A (ATCC 39115) was used to form a biofilm, and Lactobacillus casei subsp. rhamnosus (ATCC 11443) was used for lactic acid production. For mixed-culture fermentations, a 15-day continuous fermentation of S. viridosporus was performed initially to establish the biofilm. The culture medium was then inoculated with L. casei subsp. rhamnosus. For pure-culture fermentation, L. casei subsp. rhamnosus was inoculated directly into the reactors containing sterile pp composite chips. The biofilm reactors containing various pp composite chips were compared with a biofilm reactor containing pure polypropylene chips and with a reactor containing a suspension culture. Continuous fermentation was started, and each flow rate (0.06 to 1.92 ml/min) was held constant for 24 h; steady state was achieved after 10 h. Lactic acid production was determined throughout the 24-h period by high-performance liquid chromatography. Production rates that were two to five times faster than those of the suspension culture (control) were observed for the pure- and mixed-culture bioreactors. Both lactic acid production rates and lactic acid concentrations in the culture medium were consistently higher in mixed-culture than in pure-culture fermentations. Biofilm formation on the chips was detected at harvest by chip clumping and Gram staining.

16.
Appl Environ Microbiol ; 58(2): 731-3, 1992 Feb.
Article in English | MEDLINE | ID: mdl-1610196

ABSTRACT

Extracellular culture concentrates were prepared from Streptomyces viridosporus T7A, Streptomyces badius 252, and Streptomyces setonii 75Vi2 shake flask cultures. Ten-day-heat-treated (70 degrees C) starch-polyethylene degradable plastic films were incubated with shaking with active or inactive enzyme for 3 weeks (37 degrees C). Active enzyme illustrated changes in the films' Fourier transform infrared spectra, mechanical properties, and polyethylene molecular weight distributions.


Subject(s)
Polyethylenes/metabolism , Streptomyces/enzymology , Fourier Analysis , Spectrophotometry, Infrared
17.
Appl Environ Microbiol ; 57(3): 678-85, 1991 Mar.
Article in English | MEDLINE | ID: mdl-16348434

ABSTRACT

The ability of lignin-degrading microorganisms to attack degradable plastics was investigated in pure shake flask culture studies. The degradable plastic used in this study was produced commercially by using the Archer-Daniels-Midland POLYCLEAN masterbatch and contained pro-oxidant and 6% starch. The known lignin-degrading bacteria Streptomyces viridosporus T7A, S. badius 252, and S. setonii 75Vi2 and fungus Phanerochaete chrysosporium were used. Pro-oxidant activity was accelerated by placing a sheet of plastic into a drying oven at 70 degrees C under atmospheric pressure and air for 0, 4, 8, 12, 16, or 20 days. The effect of 2-, 4-, and 8-week longwave UV irradiation at 365 nm on plastic biodegradability was also investigated. For shake flask cultures, plastics were chemically disinfected and incubated-shaken at 125 rpm at 37 degrees C in 0.6% yeast extract medium (pH 7.1) for Streptomyces spp. and at 30 degrees C for the fungus in 3% malt extract medium (pH 4.5) for 4 weeks along with an uninoculated control for each treatment. Weight loss data were inconclusive because of cell mass accumulation. For almost every 70 degrees C heat-treated film, the Streptomyces spp. demonstrated a further reduction in percent elongation and polyethylene molecular weight average when compared with the corresponding uninoculated control. Significant (P < 0.05) reductions were demonstrated for the 4- and 8-day heat-treated films by all three bacteria. Heat-treated films incubated with P. chrysosporium consistently demonstrated higher percent elongation and molecular weight average than the corresponding uninoculated controls, but were lower than the corresponding zero controls (heat-treated films without 4-week incubation). The 2- and 4-week UV-treated films showed the greatest biodegradation by all three bacteria. Virtually no degradation by the fungus was observed. To our knowledge, this is the first report demonstrating bacterial degradation of these oxidized polyethylenes in pure culture.

18.
Appl Environ Microbiol ; 56(7): 2213-8, 1990 Jul.
Article in English | MEDLINE | ID: mdl-2167628

ABSTRACT

The lignocellulose-degrading abilities of 11 novel actinomycete strains isolated from termite gut were determined and compared with that of the well-characterized actinomycete, Streptomyces viridosporus T7A. Lignocellulose bioconversion was followed by (i) monitoring the degradation of [14C]lignin- and [14C]cellulose-labeled phloem of Abies concolor to 14CO2 and 14C-labeled water-soluble products, (ii) determining lignocellulose, lignin, and carbohydrate losses resulting from growth on a lignocellulose substrate prepared from corn stalks (Zea mays), and (iii) quantifying production of a water-soluble lignin degradation intermediate (acid-precipitable polymeric lignin). The actinomycetes were all Streptomyces strains and could be placed into three groups, including a group of five strains that appear superior to S. viridosporus T7A in lignocellulose-degrading ability, three strains of approximately equal ability, and three strains of lesser ability. Strain A2 was clearly the superior and most effective lignocellulose decomposer of those tested. Of the assays used, total lignocellulose weight loss was most useful in determining overall bioconversion ability but not in identifying the best lignin-solubilizing strains. A screening procedure based on 14CO2 evolution from [14C-lignin]lignocellulose combined with measurement of acid-precipitable polymeric lignin yield was the most effective in identifying lignin-solubilizing strains. For the termite gut strains, the pH of the medium showed no increase after 3 weeks of growth on lignocellulose. This is markedly different from the pattern observed with S. viridosporus T7A, which raises the medium pH considerably. Production of extracellular peroxidases by the 11 strains and S. viridosporus T7A was followed for 5 days in liquid cultures.(ABSTRACT TRUNCATED AT 250 WORDS)


Subject(s)
Actinomycetales/metabolism , Insecta/microbiology , Lignin/metabolism , Actinomycetales/classification , Actinomycetales/isolation & purification , Animals , Cellulose/metabolism , Fermentation , Peroxidase/biosynthesis , Solubility
20.
Appl Environ Microbiol ; 53(12): 2754-60, 1987 Dec.
Article in English | MEDLINE | ID: mdl-16347492

ABSTRACT

The wild-type ligninolytic actinomycete Streptomyces viridosporus T7A and two genetically manipulated strains with enhanced abilities to produce a water-soluble lignin degradation intermediate, an acid-precipitable polymeric lignin (APPL), were grown on lignocellulose in solid-state fermentation cultures. Culture filtrates were periodically collected, analyzed for APPL, and assayed for extracellular lignocellulose-catabolizing enzyme activities. Isoenzymes were analyzed by polyacrylamide gel electrophoresis and activity staining on the gels. Two APPL-overproducing strains, UV irradiation mutant T7A-81 and protoplast fusion recombinant SR-10, had higher and longer persisting peroxidase, esterase, and endoglucanase activities than did the wild-type strain T7A. Results implicated one or more of these enzymes in lignin solubilization. Only mutant T7A-81 had higher xylanase activity than the wild type. The peroxidase was induced by both lignocellulose and APPL. This extracellular enzyme has some similarities to previously described ligninases in fungi. This is the first report of such an enzyme in Streptomyces spp. Four peroxidase isozymes were present, and all catalyzed the oxidation of 3,4-dihydroxyphenylalanine, while one also catalyzed hydrogen peroxide-dependent oxidation of homoprotocatechuic acid and caffeic acid. Three constitutive esterase isozymes were produced which differed in substrate specificity toward alpha-naphthyl acetate and alpha-naphthyl butyrate. Three endoglucanase bands, which also exhibited a low level of xylanase activity, were identified on polyacrylamide gels as was one xylanase-specific band. There were no major differences in the isoenzymes produced by the different strains. The probable role of each enzyme in lignocellulose degradation is discussed.

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